Product Description
Product Description
| Part Details (CNC Turning) | |
| Metal Materia: | Titanium, Aluminum, Stainless Steel, Copper/Brass, Iron, any types of alloy |
| Machine: | 3 / 4 /5 axis CNC Machining Center |
| Roughness: | Ra0.2-Ra3.2 |
| Tolerance: | 0.005~0.05mm or refer to drawings strictly |
| Main Process: | Turning / Milling |
| Surface Finishing: | Sandblasting, Polishing, Anodize, Zinc, Nickel, Chrome, Plating, Heat treatment |
| Application: | Automation industry, Automobile industry, Medical device industry, Electronics, Home appliance, Aerospace industry, Oil&Gas exploration… |
| Packing Details: | EPE foam/ Anti-Rust Paper/ Stretch Film/ Plastic bag +Carton |
| Delivery Time: | Prototype sample 5-7days, Mass production: 14-21days |
| Quality Control System: | Incoming inspection, process inspection, finished product inspection, delivery inspection |
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name |
Cnc Machining Part |
|
Design/Size |
According to customer’s drawing or sample |
|
Material |
Aluminum:Al6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
|
Process |
Laser Cutting/Bending/ Stamping/CNC Turning/Milling/Boring/Drilling/Grinding/Welding/Robot Welding/Shot Blasting(Sand Blasting)/Painting/Powder Coating |
|
Leadtime |
3-14 working days for samples generally, mass production as per detail qty after samples approval. |
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Surface Treatment |
Clear Anodized,Color Anodized,Chemical Film,Brushing,Passivating, Passivating, Polishing,Chroming,Sandblasting,Laser |
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Test Equipment |
2D Measurement instrument,Projector,Altimeter,Micrometer,Thread Gages,Hardness, Tester, Calipers,Pin Gauge,Salt Spray Test Machine |
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QC system |
100% Inspection Before Shipment |
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Application |
Auto parts,machinery parts,computer parts,medical parts,home appliances parts,electrical equipment parts,electrical appliances |
|
File Format |
Solidworks,pro/Engineer,CAD,PDF,JPG,DXF,IGS |
|
Packing |
Inner-Plastic bag,Outer -Standard Carton Box,or according to customers’ requirements |
|
Shipping |
You can send the goods by sea, by air, International Express(DHL,FedEx,TNT,UPS)just decide by you. |
|
Service |
Warm and quick response service by the professional foreign trade team. |
Surface Treatment
Quality Control System
| Quality Management Standards | |
| 1. Inspection Standard: | GB/T 1804-2000(Linear and angular tolerances are not noted), GB/T 1184-1996(No tolerance for shape and position), HB5800-1999(No dimensional tolerance stated), GB/T2828.1-2012(AQL) |
| 2. Quality Control System: | Incoming inspection, process inspection, finished product inspection, delivery inspection |
| 3. 5M1E: | Man, Machine, Material, Method, Measurement; Environment) |
| 4. 5W2H: | Who, What, When, Where, Why; How Often? How Many? |
| 5. 5 Tools for QM: | APQP(Advanced Product Quality PlHangZhou), PPAP(Production Part Approval Process), FMEA(Failure Mode and Effects Analysis), MSA(measurement systems analysis), SPC(Statistical process control) |
| 6. PDCA: | Plan, Do, Check, ActionHigh Quality Customized Milling Service Parts Professional Aluminium Cnc Milling Parts |
| 7. Measuring Room Temperature and Humidity Control Range: | 20±2ºC,Humidity: 25~75%RHigh Quality Customized Milling Service Parts Professional Aluminium Cnc Milling Parts |
Our Advantages
| Quickly Response | Quoting within 12-24hours |
| Sample 5-7days | |
| Full Ranges of Fabrication Service | Include CNC Turning&Milling, Sheet Metal parts, Die-casting parts, Surface Finishing |
| Quality Control |
Inspection Standard: GB/T 1804-2000, GB/T 1184-1996(No tolerance for shape and position), |
Production Process
Application
FAQ
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin , Duratron, PAI , ETFE, FEP, Fluorosint , Halar , Kynar , Neoflon , Nylatron , Nylon, PCTFE, Peek, Polyimide, Polyurethane, PVC, Rulon , Ryton , Semitron , Techtron , Tefzel , Torlon , Turcite , UHMW, Ultem , Vespel , Kel-F
High Quality Customized Milling Service Parts Professional Aluminium Cnc Milling Parts
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight-tolerances milling and turning, such as tool & die work.
High Quality Customized Milling Service Parts Professional Aluminium Cnc Milling Parts
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High Quality Customized Milling Service Parts Professional Aluminium Cnc Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High Quality Customized Milling Service Parts Professional Aluminium Cnc Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, Food machinery industry… we are open to extend our machine shop assistance to more industries.
High Quality Customized Milling Service Parts Professional Aluminium Cnc Milling Parts
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.stp) formats are ok, but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High Quality Customized Milling Service Parts Professional Aluminium Cnc Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current work load will factor in. After the receipt of a purchase order in writing, file completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High Quality Customized Milling Service Parts Professional Aluminium Cnc Milling Parts
Q8: Do you accept small quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order 1 part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High Quality Customized Milling Service Parts Professional Aluminium Cnc Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle or letters?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn’t approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High Quality Customized Milling Service Parts Professional Aluminium Cnc Milling Parts
Q10: Why do you need to design and machine a workholding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a “jig” or workholding fixture may be required in order to complete the part.
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How do hydraulic cylinders compare to other methods of force generation like electric motors?
Hydraulic cylinders and electric motors are two different methods of force generation with distinct characteristics and applications. While both hydraulic cylinders and electric motors can generate force, they differ in terms of their working principles, performance attributes, and suitability for specific applications. Here’s a detailed comparison of hydraulic cylinders and electric motors:
1. Working Principle:
– Hydraulic Cylinders: Hydraulic cylinders generate force through the conversion of fluid pressure into linear motion. They consist of a cylinder barrel, piston, piston rod, and hydraulic fluid. When pressurized hydraulic fluid enters the cylinder, it pushes against the piston, causing the piston rod to extend or retract, thereby generating linear force.
– Electric Motors: Electric motors generate force through the conversion of electrical energy into rotational motion. They consist of a stator, rotor, and electromagnetic field. When an electrical current is applied to the motor’s windings, it creates a magnetic field that interacts with the rotor, causing it to rotate and generate torque.
2. Force and Power:
– Hydraulic Cylinders: Hydraulic cylinders are known for their high force capabilities. They can generate substantial linear forces, making them suitable for heavy-duty applications that require lifting, pushing, or pulling large loads. Hydraulic systems can provide high force output even at low speeds, allowing for precise control over force application. However, hydraulic systems typically operate at lower speeds compared to electric motors.
– Electric Motors: Electric motors excel in providing high rotational speeds and are commonly used for applications that require rapid motion. While electric motors can generate significant torque, they tend to have lower force output compared to hydraulic cylinders. Electric motors are suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.
3. Control and Precision:
– Hydraulic Cylinders: Hydraulic systems offer excellent control over force, speed, and positioning. By regulating the flow of hydraulic fluid, the force and speed of hydraulic cylinders can be precisely controlled. Hydraulic systems can provide gradual acceleration and deceleration, allowing for smooth and precise movements. This level of control makes hydraulic cylinders well-suited for applications that require precise positioning, such as in industrial automation or construction equipment.
– Electric Motors: Electric motors also offer precise control over speed and positioning. Through motor control techniques such as varying voltage, frequency, or pulse width modulation (PWM), the rotational speed and position of electric motors can be accurately controlled. Electric motors are commonly used in applications that require precise speed control, such as robotics, CNC machines, or servo systems.
4. Efficiency and Energy Consumption:
– Hydraulic Cylinders: Hydraulic systems can be highly efficient, especially when properly sized and designed. However, hydraulic systems typically have higher energy losses due to factors such as fluid leakage, friction, and heat generation. The overall efficiency of a hydraulic system depends on the design, component selection, and maintenance practices. Hydraulic systems require a hydraulic power unit to pressurize the hydraulic fluid, which consumes additional energy.
– Electric Motors: Electric motors can have high efficiency, especially when operated at their optimal operating conditions. Electric motors have lower energy losses compared to hydraulic systems, primarily due to the absence of fluid leakage and lower friction losses. The overall efficiency of an electric motor depends on factors such as motor design, load conditions, and control techniques. Electric motors require an electrical power source, and their energy consumption depends on the motor’s power rating and the duration of operation.
5. Environmental Considerations:
– Hydraulic Cylinders: Hydraulic systems typically use hydraulic fluids that can pose environmental concerns if they leak or are not properly disposed of. The choice of hydraulic fluid can impact factors such as biodegradability, toxicity, and potential environmental hazards. Proper maintenance and leak prevention practices are essential to minimize the environmental impact of hydraulic systems.
– Electric Motors: Electric motors are generally considered more environmentally friendly since they do not require hydraulic fluids. However, the environmental impact of electric motors depends on the source of electricity used to power them. When powered by renewable energy sources, such as solar or wind, electric motors can offer a greener solution compared to hydraulic systems.
6. Application Suitability:
– Hydraulic Cylinders: Hydraulic cylinders are commonly used in applications that require high force output, precise control, and durability. They are widely employed in industries such as construction, manufacturing, mining, and aerospace. Hydraulic systems are well-suited for heavy-duty applications, such as lifting heavy objects, operating heavy machinery, or controlling large-scale movements.
– Electric Motors: Electric motors are widely used in various industries and applications that require rotational motion, speed control, and precise positioning. They are commonly found in appliances, transportation, robotics, HVAC systems, and automation. Electric motorsare suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.In summary, hydraulic cylinders and electric motors have different working principles, force capabilities, control characteristics, efficiency levels, and application suitability. Hydraulic cylinders excel in providing high force output, precise control, and durability, making them ideal for heavy-duty applications. Electric motors, on the other hand, offer high rotational speeds, precise speed control, and are commonly used for applications that involve continuous rotary motion. The choice between hydraulic cylinders and electric motors depends on the specific requirements of the application, including the type of motion, force output, control precision, and environmental considerations.
Contribution of Hydraulic Cylinders to the Precision of Robotic and Automation Systems
Hydraulic cylinders play a significant role in enhancing the precision of robotic and automation systems. These systems rely on precise and controlled movements to perform various tasks with accuracy and repeatability. Let’s explore how hydraulic cylinders contribute to the precision of robotic and automation systems:
- Precise Positioning: Hydraulic cylinders enable precise positioning of robotic arms or automation components. They provide accurate control over the linear motion required for tasks such as picking, placing, and assembly. By precisely controlling the extension and retraction of the hydraulic cylinder, the system can achieve the desired position with high accuracy, ensuring precise alignment and consistent results.
- Controlled Motion: Hydraulic cylinders offer controlled and smooth motion, which is crucial for precise operation in robotic and automation systems. The flow of hydraulic fluid can be precisely regulated to control the speed and acceleration of the cylinder’s movement. This precise control allows for gentle and controlled movements, minimizing vibrations, overshooting, or jerky motions that could affect the accuracy of the system.
- Force Control: Hydraulic cylinders provide force control capabilities that contribute to precision in robotic and automation systems. By adjusting the hydraulic pressure, the force exerted by the cylinder can be precisely controlled. This is particularly valuable in applications that require delicate force-sensitive tasks, such as gripping fragile objects or performing precise force feedback during assembly or testing processes.
- Load Handling: Hydraulic cylinders are capable of handling heavy loads, allowing robotic and automation systems to manipulate and transport objects with precision. The high force capabilities of hydraulic cylinders ensure secure and stable handling of loads, minimizing the risk of slippage or imprecise positioning. This is crucial in applications where precise control over heavy objects is required, such as material handling or industrial assembly processes.
- Durability and Reliability: Hydraulic cylinders are known for their durability and reliability in demanding industrial environments. The ability to withstand repeated use, high loads, and harsh conditions ensures consistent performance over time. This reliability contributes to the precision of robotic and automation systems, as any deviation or failure in the cylinder’s movement could lead to inaccuracies or disruptions in the system’s operation.
In summary, hydraulic cylinders make significant contributions to the precision of robotic and automation systems by enabling precise positioning, controlled motion, force control, load handling, and offering durability and reliability. These capabilities ensure accurate and repeatable movements, minimize errors, and enhance the overall precision of the system. By incorporating hydraulic cylinders into robotic and automation systems, manufacturers can achieve higher levels of precision, efficiency, and productivity in various industrial applications.
What benefits do hydraulic cylinders offer for tasks requiring heavy lifting or movement?
Hydraulic cylinders offer numerous benefits for tasks that involve heavy lifting or movement. Their unique design and characteristics make them well-suited for applications that require substantial force, precise control, and reliable operation. Here are the detailed benefits that hydraulic cylinders provide for such tasks:
1. High Force Generation:
– Hydraulic cylinders are capable of generating significant amounts of force. By utilizing hydraulic pressure, which can be easily amplified, hydraulic cylinders can exert substantial force to lift and move heavy loads. The force output of a hydraulic cylinder is directly proportional to the hydraulic pressure and the surface area of the piston. This high force capability makes hydraulic cylinders ideal for tasks that involve heavy lifting, pushing, or pulling.
2. Precise Control:
– Hydraulic cylinders offer precise control over the force and motion they generate. By regulating the flow of hydraulic fluid into the cylinder, the speed, direction, and position of the cylinder’s movement can be accurately controlled. This level of control is crucial for tasks that require precise positioning, delicate movements, or synchronization of multiple cylinders. It enables operators to perform operations with accuracy and minimize the risk of damage or accidents.
3. Safety:
– Hydraulic cylinders are designed with safety features to ensure the protection of both personnel and equipment. They incorporate overload protection mechanisms, such as relief valves, that prevent excessive force or pressure from damaging the system. Additionally, hydraulic cylinders allow for controlled and gradual movements, reducing the risk of sudden and uncontrolled motions that could pose safety hazards during heavy lifting or movement tasks.
4. Versatility and Adaptability:
– Hydraulic cylinders are versatile components that can be adapted to meet specific requirements. They can be customized based on factors such as force capacity, stroke length, speed, and mounting options, allowing them to be integrated into various types of machinery. This versatility makes hydraulic cylinders suitable for a wide range of applications, including construction, material handling, mining, agriculture, and more.
5. Smooth and Controlled Operation:
– Hydraulic cylinders provide smooth and controlled operation, ensuring efficient and reliable performance during heavy lifting or movement tasks. The hydraulic fluid acts as a cushioning medium, which helps dampen shocks and vibrations, resulting in smoother and quieter operation. This controlled operation also reduces the risk of damage to the load being lifted or the surrounding equipment.
6. Compact Design:
– Hydraulic cylinders offer a high power-to-size ratio, allowing for compact machinery design. Their relatively small size, compared to the forces they can generate, makes them suitable for applications where space is limited or weight restrictions apply. This compact design enables the integration of hydraulic cylinders into different types of equipment without compromising performance or efficiency.
7. Durability and Reliability:
– Hydraulic cylinders are built to withstand rigorous operating conditions and provide long-term reliability. They are constructed with robust materials, precise machining, and effective sealing systems to ensure durability and prevent fluid leakage. Hydraulic cylinders can withstand high pressures, heavy loads, and continuous use, making them suitable for demanding tasks involving heavy lifting or movement.
8. Energy Efficiency:
– Hydraulic cylinders contribute to energy efficiency in tasks requiring heavy lifting or movement. Hydraulic systems allow for the transfer of power over long distances without significant power losses. Additionally, hydraulic cylinders can incorporate energy-saving features such as load-sensing technology and regenerative circuits, which reduce energy consumption by optimizing the use of hydraulic fluid.
In summary, hydraulic cylinders offer several benefits for tasks that involve heavy lifting or movement. They provide high force generation, precise control, safety features, versatility, smooth operation, compact design, durability, and energy efficiency. These advantages make hydraulic cylinders indispensable components in various industries where heavy loads need to be lifted, pushed, or moved with accuracy and reliability.
editor by Dream 2024-11-28