Product Description
Hydraulic Car Lift And Manual One Side Release Double Cylinder Hydraulic Llift
Our company mainly car lift series(Base plate car lift/Clear floor car lift),including two post car lift,four post car lift,scissor car lift;EV battery pack lifting platform,four post parking lift,two post parking lift,vertical circulating mechanical parking equipment,lifting-sliding type mechanical parking equipment,hyraulic cargo elevator,Jack series(hydraulic bottle jacks/welding bottle jacks),wheel alignment series.
We are a professional manufacturer that can customize according to your needs. Welcome to inquire!
Product Parameters&Feature
Two Post Car Lift-Clear Floor Car Lift
(365G)
5500kg,Single-side lock release system
Product Features:
1.The column with 6 bending
2.Enlarge the column base
3.Double cylinder direct drive
4.The arm is designed with 2 extended straight arms
5.Roof limit design is adopted to protect the roof from damage
6.Double-section structure, the height of the whole machine
can be adjusted
7.Set throttle explosion-proof valve to avoid the danger of
tubing bursting in case
8.High-quality power unit with safe and reliable operation
Accept Customization For Your Requirements.If you are interested in any of our products, please feel free to contact us at any time!
Technical specification:
Model | QY365G |
Lifting capacity | 5.5Ton |
Max lifting height | 1800mm |
Minimum height | 100mm |
Overall height | 3900-4200mm |
Overall width | 4060mm |
Lifting time | 50s |
Motor voltage | 380V/220V |
Motor power | 2.2KW |
Package size | 2900×610×980mm |
Product Description
The column with 6 bending Integral type carriage
Anti-dropping and anti-rotation structure of chain,
Heavy load plate chain,safe and reliable
Double sealing structure of oil cylinder,100% passed
the pressure holding test
The cable pulley 45#steel is processed and then heat treated High quality power unit with safe and reliable
Related Products
QY202/4500kg Two-side lock release system QY201/4000kg Single side lock release system QY205/4500kg Electric lock release system
QY304/4500kg Two-side lock release system QY306/4500kg Electrci side lock release system QY308A/5000kg Single side lock release system
View More>>>
Our Advantages
1.Nearly 38 years of processing and production experience.
2.The self-made rate of the product is high,and the components are produced by oneself to better control the quality.
3.Ensure the use of top 3 brands in national quality for purchased parts.
4.We have a professional technical team to support you 24 hours a day to provide you with solutions to satisfy customers and make them feel comfortable.
Company Profile
ZheJiang Xihu (West Lake) Dis. Hydraulic Technology Co., Ltd. was established in 1985. After more than 30 years’ hard work, Xihu (West Lake) Dis. people have developed and expanded step by step through continuous reform and innovation, and have grown into a national high-tech enterprise with 3 business segments: Vertical Rotary car parking garage, auto maintenance equipment and auto maintenance tools, integrating research and development, manufacturing, sales, installation and operation. The company has an experienced engineering team, a number of core technologies and advanced equipment advantages, and can provide all-round services such as design, manufacturing, installation, maintenance and operation according to the actual needs of customers.
Main product series: car lift series(Base plate car lift/Clear floor car lift),including two post car lift,four post car lift,scissor car lift;EV battery pack lifting platform,four post parking lift,two post parking lift,vertical circulating mechanical parking equipment,lifting-sliding type mechanical parking equipment,hyraulic cargo elevator,Jack series(hydraulic bottle jacks/welding bottle jacks),wheel alignment series.
The company will continue to adhere to the business philosophy of “integrity, win-win, win by quality and service”, adhere to the diversified product strategy with “serving the automotive aftermarket” as the core, and continue to provide reliable equipment and tools for customers to strive for the grand goal of “create a famous brand and establish a centennial XIHU (WEST LAKE) DIS.”.
Certifications
Packaging & Shipping
FAQ
Q: Why Choose Us?
A:We have rich production experience, diverse products, and comprehensive after-sales service, making us a trustworthy manufacturerOur main products are heavy duty lifts ,lifting platforms, 2-post lifts,4-post lifts,etc.
Q:What is the lead time for your products?
A: The lead time for our products varies depending on the product type and specifications, as well as the quantity of your order. Please contact us for the specific lead time for your order.
Q:Can you provide OEM or ODM services?
A: Yes, we can provide OEM or ODM services according to customer needs. If you need to order OEM or ODM products, please contact us and we will provide you with a quote and delivery time based on your specific requirements.
Q:Do you have a minimum order amount?
A: Yes, we have a minimum order amount for our products. The specific minimum order amount depends on the product type and specifications. Please contact us to discuss the minimum order amount for your order.
Q:What is your warranty policy for your products?
A: We offer a warranty policy for our products. The specific warranty period and coverage depends on the product type and specifications. Please contact us to discuss the warranty policy for your order.
Q:Can you provide technical support for your products?
A: Yes, we can provide technical support for our products. Please contact us for technical support or any other questions you may have about our products. We are always here to help.
Q:Can I have a visit to your factory?
A: Sure, welcome to visit us. Our factories are located in HangZhou of ZheJiang Province.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | Online Service |
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Warranty: | 2 Years |
Type: | Double Cylinder Hydraulic Lift |
Lifting Capacity: | ≥5T |
Driving Type: | Hydraulic |
Certification: | CE |
Customization: |
Available
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How do hydraulic cylinders handle variations in temperature and harsh operating environments?
Hydraulic cylinders are designed to handle variations in temperature and harsh operating environments by incorporating specific features and materials that ensure their durability, reliability, and performance. The ability of hydraulic cylinders to withstand extreme temperatures, corrosive environments, and other harsh conditions is crucial for their successful operation in a wide range of applications. Here’s a detailed explanation of how hydraulic cylinders handle variations in temperature and harsh operating environments:
1. Temperature Range:
– Hydraulic cylinders are designed to operate within a specified temperature range. The materials used in their construction, such as cylinder barrels, pistons, seals, and lubricants, are selected to withstand the anticipated temperature variations. Specialized seals and O-rings made from materials like nitrile, Viton, or polyurethane are used to maintain their sealing properties over a wide temperature range. Heat-resistant coatings or thermal insulation may be applied to certain components to protect them from high temperatures.
2. Thermal Expansion:
– Hydraulic cylinders are designed to accommodate thermal expansion and contraction that occurs with temperature changes. The materials used in their construction have different coefficients of thermal expansion, allowing the cylinder components to expand or contract at a similar rate. This design consideration prevents excessive stress, binding, or leakage that could result from thermal expansion or contraction.
3. Heat Dissipation:
– In applications where hydraulic cylinders are subjected to high temperatures, heat dissipation mechanisms are employed to prevent overheating. Cooling fins or heat sinks may be incorporated into the cylinder design to increase the surface area for heat transfer. In some cases, external cooling methods such as air or liquid cooling systems can be used to maintain optimal operating temperatures.
4. Corrosion Resistance:
– Hydraulic cylinders used in harsh operating environments are constructed from materials that exhibit excellent corrosion resistance. Stainless steel, chrome-plated steel, or other corrosion-resistant alloys are commonly used for cylinder components exposed to corrosive substances or environments. Additionally, surface treatments such as coatings, plating, or specialized paints can provide an extra layer of protection against corrosion.
5. Sealing Systems:
– Hydraulic cylinders employ sealing systems that are specifically designed to withstand harsh operating environments. The seals used in hydraulic cylinders are selected based on their resistance to temperature extremes, chemicals, abrasion, and other environmental factors. Specialized seal designs, such as wiper seals, rod seals, or high-temperature seals, are utilized to maintain effective sealing and prevent contamination of the hydraulic fluid.
6. Lubrication:
– Proper lubrication is essential for the smooth operation and longevity of hydraulic cylinders, particularly in harsh operating environments. Lubricants are selected based on their ability to withstand high temperatures, resist oxidation, and provide effective lubrication under extreme conditions. Regular maintenance and lubrication practices ensure that the cylinder components continue to operate smoothly and reduce the effects of wear and friction.
7. Robust Construction:
– Hydraulic cylinders designed for harsh operating environments are built with robust construction techniques to withstand the rigors of such conditions. The cylinder barrels, rods, and other components are manufactured to meet strict quality and durability standards. Welded or bolted construction methods are employed to ensure the structural integrity of the cylinders. Reinforcements, such as flanges or tie rods, may be added to enhance the cylinder’s strength and resistance to external forces.
8. Environmental Protection:
– Hydraulic cylinders can be equipped with additional protective features to shield them from harsh operating environments. Protective covers, boots, or bellows can be used to prevent contaminants, debris, or moisture from entering the cylinder and compromising its performance. These protective measures help extend the service life of hydraulic cylinders in demanding conditions.
9. Compliance with Standards:
– Hydraulic cylinders manufactured for specific industries or applications often comply with industry standards or regulations related to operating temperature ranges, environmental conditions, or safety requirements. Compliance with these standards ensures that hydraulic cylinders are designed and tested to meet the specific demands of their intended operating environments.
In summary, hydraulic cylinders are designed to handle variations in temperature and harsh operating environments by incorporating suitable materials, thermal expansion considerations, heat dissipation mechanisms, corrosion-resistant components, specialized sealing systems, proper lubrication, robust construction techniques, protective features, and compliance with industry standards. These design considerations and features enable hydraulic cylinders to operate reliably and effectively in a wide range of demanding applications and environmental conditions.
Ensuring Consistent Force Output for Repetitive Tasks with Hydraulic Cylinders
Hydraulic cylinders are designed to ensure consistent force output for repetitive tasks. This consistency is essential for maintaining precise control, achieving uniform results, and optimizing the performance of hydraulic systems. Let’s explore how hydraulic cylinders achieve consistent force output for repetitive tasks:
- Design and Manufacturing Standards: Hydraulic cylinders are manufactured to meet strict design and manufacturing standards. These standards ensure that the cylinders are built with precision and accuracy, enabling them to deliver consistent force output. The components, such as the piston, cylinder barrel, seals, and valves, are engineered to work together harmoniously, minimizing variations in force generation.
- Pressure Regulation: Hydraulic systems incorporate pressure regulation mechanisms to maintain a constant pressure level. Pressure relief valves, pressure regulators, and pressure-compensated pumps help maintain a consistent hydraulic pressure throughout the system. By regulating the pressure, hydraulic cylinders receive a consistent supply of pressurized fluid, resulting in consistent force output for repetitive tasks.
- Flow Control: Flow control valves are utilized in hydraulic systems to manage the flow rate of hydraulic fluid. These valves regulate the speed at which the fluid enters and exits the hydraulic cylinder, influencing the force output. By controlling the flow rate, hydraulic cylinders can achieve consistent force output for repetitive tasks. This is particularly important when it comes to tasks that require precise and uniform force application.
- Effective Seal Performance: Sealing systems play a crucial role in hydraulic cylinders by preventing fluid leakage and maintaining pressure integrity. High-quality seals and proper installation ensure effective sealing throughout the cylinder’s operation. By minimizing internal leakage, hydraulic cylinders can maintain consistent force output, even during repetitive tasks.
- Maintenance and Inspection: Regular maintenance and inspection of hydraulic cylinders are essential for ensuring consistent force output. By following maintenance schedules, replacing worn-out components, and monitoring cylinder performance, any potential issues that could affect force consistency can be identified and addressed promptly. This proactive approach helps maintain the reliability and performance of hydraulic cylinders over time.
In summary, hydraulic cylinders employ various mechanisms to ensure consistent force output for repetitive tasks. Adherence to design and manufacturing standards, pressure regulation, flow control, effective seal performance, and regular maintenance all contribute to achieving consistent force output. By maintaining precision, minimizing variations, and addressing potential issues, hydraulic cylinders provide reliable and consistent force generation, facilitating the successful completion of repetitive tasks in various applications.
How do hydraulic cylinders contribute to the efficiency of heavy machinery like excavators?
Hydraulic cylinders play a crucial role in enhancing the efficiency and performance of heavy machinery, such as excavators. These powerful hydraulic actuators enable excavators to perform various tasks efficiently and effectively. Here’s a detailed explanation of how hydraulic cylinders contribute to the efficiency of heavy machinery like excavators:
1. Force and Power:
– Hydraulic cylinders provide the necessary force and power required for the excavation process. They convert hydraulic energy from the hydraulic fluid into linear mechanical force, allowing the excavator to exert significant pushing and pulling forces. The force generated by hydraulic cylinders enables the digging arm or boom of the excavator to penetrate and break through tough materials, such as soil, rocks, or concrete, with ease and efficiency.
2. Precise Control:
– Hydraulic cylinders offer precise control over the movement of excavator components. By regulating the flow of hydraulic fluid to the cylinders, operators can control the speed, direction, and positioning of the excavator’s arm, boom, bucket, and other attachments. This precise control allows operators to perform delicate operations, such as fine grading or precise material placement, with accuracy and efficiency.
3. Versatility and Adaptability:
– Hydraulic cylinders enable excavators to perform a wide range of tasks by facilitating the quick and easy interchangeability of attachments. Excavators can be equipped with various specialized attachments, including buckets, breakers, grapples, and augers, which can be efficiently connected and disconnected using hydraulic cylinders. This versatility and adaptability enhance the efficiency of excavators by enabling them to tackle different tasks without the need for extensive manual adjustments or downtime.
4. Increased Productivity:
– The power and control provided by hydraulic cylinders significantly increase the productivity of excavators. Excavators equipped with hydraulic cylinders can complete tasks more quickly and efficiently compared to manual or mechanically-driven machinery. The precise control over movements allows for faster cycle times, reduced idle time, and improved overall productivity on the worksite.
5. Enhanced Digging and Lifting Capabilities:
– Hydraulic cylinders enable excavators to perform digging and lifting operations with enhanced capabilities. The force generated by hydraulic cylinders allows excavators to dig deeper and lift heavier loads compared to other types of machinery. This increased digging and lifting capacity contributes to the efficiency of excavators by reducing the number of passes required to complete a task and improving overall productivity.
6. Durability and Reliability:
– Hydraulic cylinders are designed to withstand heavy loads, challenging operating conditions, and frequent use. They are built with robust materials, such as high-strength steel, and undergo stringent quality control measures during manufacturing. The durability and reliability of hydraulic cylinders ensure that excavators can operate efficiently even in demanding environments, minimizing downtime and maximizing productivity.
7. Energy Efficiency:
– Hydraulic systems, including hydraulic cylinders, are known for their energy efficiency. Hydraulic cylinders can deliver high force outputs while consuming relatively low amounts of hydraulic fluid. This energy efficiency translates to lower fuel consumption and reduced operating costs for excavators. The efficient use of hydraulic power contributes to the overall efficiency and sustainability of heavy machinery operations.
8. Safety:
– Hydraulic cylinders play a vital role in ensuring the safety of excavator operations. They provide controlled and predictable movements, reducing the risk of sudden or uncontrolled motions. The precise control offered by hydraulic cylinders allows operators to perform tasks safely and accurately, minimizing the chances of accidents or damage to the machinery or surrounding environment.
Overall, hydraulic cylinders are essential components that significantly contribute to the efficiency of heavy machinery like excavators. By providing force, precise control, versatility, increased productivity, enhanced capabilities, durability, energy efficiency, and safety, hydraulic cylinders enable excavators to perform a wide range of tasks efficiently and effectively in various industries, including construction, mining, and landscaping.
editor by CX 2024-04-10
China factory Heavy Tons Cylinder Parts Hydraulic Jack Hydraulic Lift Cylinder vacuum pump engine
Product Description
LYT-type hydraulic jacks is composed of one-stage double-acting hydraulic cylinder, pulley block, load-bearing chain and oil way etc. Moveable pulley is used to enlarge chain stroke, i.e. traveling distance of the cylinder is 1/2 of lifting distance of the chain. It applies to inverted installation and construction of various large storage tanks (steel) and various storage tanks.
LYT-type chain-type hydraulic hoist includes the following models: LYT-120-2700, LYT-200-2700, and LYT-300-2700 etc. (those with special stroke need to be customized).Technical Parameter
1.Technical performance parameters of hydraulic pump station
Model | Tank volume | Rated pressure | Rated flow | Power | Control voltage of solenoid valve | Motor drive rate |
YB-7.2 | 220L(700*550*580) | 25Mpa | 7.2L/min | Three-phase Four-wire (380V) | 220V | 5.5kw |
YB-14.5 | 340L(750*650*650) | 25Mpa | 14.5L/min | 220V | 7.5kw |
2.Technical performance parameters of the hoist
Model | Rated lifting capacity (KN) | Hydraulic area (mm) | Rated oil pressure (MPa) | Piston stroke (mm) | Chain stroke (mm) | Cylinder safety equipment | Reinforcement measures |
LYT-120-2700 | 120 | 11304 | 25 | 1500 | 2700 | Double-direction oil-way hydraulic lock | 2 adjustable pull rods |
LYT-200-2700 | 200 | 18859.6 | 25 | 1500 | 2700 | ||
LYT-300-2700 | 300 | 25434 | 25 | 1500 | 2700 |
1. Support you to win the project during bidding phase. We can provide your more suitable configurations to help you shorten the constrcution time.
2. We can provide all technical documents and advices to support you for construction procedure clearifications
3. We can calculate the most suitable number of hydraulic jack according to the weight of the tank
4. We can provide your suitable hydraulic jack accessories with much more competetive price from our long time business partner if you need.
5. We can provide site people training service, and operation service or manpower service or as a subcontractor.
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After-sales Service: | Remote Instruction |
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Warranty: | 90 Days |
Type: | Hydraulic Jack |
Structure: | Hydraulic Jack |
Capacity (Load): | 12-120t |
Power Source: | Hydraulic |
Customization: |
Available
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Can hydraulic cylinders be adapted for specialized applications like material handling?
Yes, hydraulic cylinders can be effectively adapted for specialized applications such as material handling. The versatility, power, and precise control offered by hydraulic cylinders make them well-suited for a wide range of material handling tasks. Hydraulic systems, including cylinders, are commonly used in industrial settings to lift, position, push, pull, and manipulate various types of materials. Here’s a detailed explanation of how hydraulic cylinders can be adapted for specialized material handling applications:
1. Lifting and Lowering:
– Hydraulic cylinders are commonly used for lifting and lowering heavy loads in material handling applications. By utilizing the force generated by hydraulic pressure, cylinders can provide the necessary power to lift and hold loads at different elevations. The precise control offered by hydraulic systems allows for accurate positioning of materials, ensuring efficient and safe lifting operations.
2. Pushing and Pulling:
– Hydraulic cylinders are capable of generating substantial pushing and pulling forces, making them ideal for applications that involve moving or manipulating materials. They can be used to push or pull heavy objects, control the movement of conveyors or rollers, or engage mechanisms for material transfer. The ability to exert high forces with precise control enables hydraulic cylinders to efficiently handle a variety of material handling tasks.
3. Tilting and Rotating:
– Hydraulic cylinders can be adapted to provide tilting and rotating functions in material handling equipment. By integrating cylinders into the design, equipment such as forklifts, cranes, or material handling arms can tilt or rotate to facilitate material placement or maneuvering. Hydraulic cylinders offer the required force and control to achieve smooth and controlled tilting or rotating motions, enhancing operational efficiency in material handling processes.
4. Gripping and Clamping:
– Hydraulic cylinders can be utilized to provide gripping and clamping functions for secure material handling. By incorporating specialized gripping or clamping mechanisms with hydraulic actuation, materials of various shapes and sizes can be securely held or clamped during transportation or processing. Hydraulic cylinders enable precise and adjustable gripping or clamping forces, ensuring the safe and reliable handling of materials.
5. Material Compaction and Forming:
– Hydraulic cylinders can be adapted for material compaction and forming applications. For example, in the production of bricks, hydraulic cylinders are used to apply high pressure and force to compact the raw materials into desired shapes. Similarly, in metal forming processes, hydraulic cylinders are employed to exert force on metal sheets or components, enabling precise shaping and forming operations.
6. Conveyor and Sorting Systems:
– Hydraulic cylinders can be integrated into conveyor and sorting systems to facilitate material movement and sorting. By incorporating hydraulic actuators, conveyor belts or sorting mechanisms can be efficiently controlled for optimal material flow and distribution. Hydraulic cylinders provide the necessary force and control to handle varying load capacities and adjust the speed and position of material transfer, improving the overall efficiency of handling and sorting operations.
7. Customized Designs:
– Hydraulic cylinders can be customized and adapted to meet specific requirements of specialized material handling applications. Engineers can design cylinders with unique dimensions, stroke lengths, mounting options, and sealing arrangements to fit into equipment or systems with specific space limitations or operating conditions. Customized hydraulic cylinders ensure optimal performance and compatibility for specialized material handling tasks.
In summary, hydraulic cylinders can be effectively adapted for specialized material handling applications, offering the necessary force, control, and versatility required in various material handling tasks. Whether it involves lifting and lowering, pushing and pulling, tilting and rotating, gripping and clamping, material compaction and forming, or integration into conveyor and sorting systems, hydraulic cylinders provide reliable and efficient solutions. Their adaptability, precise control, and ability to handle heavy loads make hydraulic cylinders a valuable component in optimizing material handling processes across different industries.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
What is a hydraulic cylinder and how does it function in various applications?
A hydraulic cylinder is a mechanical actuator that converts hydraulic energy into linear force and motion. It plays a critical role in various applications where controlled and powerful linear motion is required. Hydraulic cylinders are commonly used in industries such as construction, manufacturing, agriculture, and transportation. Here’s a detailed explanation of what a hydraulic cylinder is and how it functions:
Definition and Components:
– A hydraulic cylinder consists of a cylindrical barrel, a piston, a piston rod, and various seals. The barrel is a hollow tube that houses the piston and allows for fluid flow. The piston divides the cylinder into two chambers: the rod side and the cap side. The piston rod extends from the piston and provides a connection point for external loads. Seals are used to prevent fluid leakage and maintain hydraulic pressure within the cylinder.
Function:
– The function of a hydraulic cylinder is to convert the pressure and flow of hydraulic fluid into linear force and motion. The hydraulic fluid, typically oil, is pressurized and directed into one of the chambers of the cylinder. As the fluid enters the chamber, it applies pressure on the piston, causing it to move in a linear direction. This linear motion of the piston is transferred to the piston rod, creating a pushing or pulling force.
Working Principle:
– The working principle of a hydraulic cylinder is based on Pascal’s law, which states that pressure exerted on a fluid in a confined space is transmitted equally in all directions. In a hydraulic cylinder, when hydraulic fluid is pumped into one side of the cylinder, it creates pressure on the piston. The pressure is transmitted through the fluid to the other side of the piston, resulting in a balanced force across the piston and piston rod. This force generates linear motion in the direction determined by the fluid input.
Applications:
– Hydraulic cylinders find extensive use in a wide range of applications due to their ability to generate high forces and precise control of linear motion. Some common applications include:
1. Construction Equipment: Hydraulic cylinders are used in excavators, loaders, bulldozers, and cranes for lifting, pushing, and digging tasks.
2. Manufacturing Machinery: Hydraulic cylinders are employed in presses, machine tools, and material handling equipment for pressing, clamping, and lifting operations.
3. Agricultural Machinery: Hydraulic cylinders are used in tractors, harvesters, and irrigation systems for tasks like steering, lifting, and controlling attachments.
4. Transportation: Hydraulic cylinders are utilized in vehicles such as dump trucks, garbage trucks, and forklifts for tilting, lifting, and tipping operations.
5. Aerospace and Defense: Hydraulic cylinders are employed in aircraft landing gear, missile systems, and hydraulic actuators for control surfaces.
6. Marine and Offshore: Hydraulic cylinders are used in ship steering systems, cranes, and offshore drilling equipment for various lifting and positioning tasks.
In these applications, hydraulic cylinders offer advantages such as high force capability, precise control, compact size, and durability. They provide efficient and reliable linear motion, contributing to enhanced productivity and functionality in a wide range of industries.
Overall, hydraulic cylinders are integral components in various applications where controlled and powerful linear motion is required. Their ability to convert hydraulic energy into mechanical force makes them invaluable in numerous industries, enabling the operation of heavy machinery, precise positioning, and efficient load handling.
editor by CX 2024-03-29
China Professional Fully Hydraulic CZPT Tire Triplex Mast Side Shifter Forklift 3ton 3.5ton 4ton 5ton 6ton Gasoline Propane Fork Lift LPG Fuel Cylinder with EPA/E with Good quality
Product Description
Fully hydraulic solid tire triplex mast side shifter forklift 3ton 3.5ton 4ton 5ton 6ton gasoline propane fork lift LPG fuel cylinder with EPA/E
About ZHS Machinery
ZHS rough-terrain forklift truck can equip the loader bucket, crane function, 3-fork grappler, downtilt function, standard attachment side shifter & fork positioner etc…. ZHS off-road forklifts are built to remain efficient even in the most extreme conditions with various accessories.
WELCOME TO CHINA ZHS FORKLIFT PROFESSIONAL MANUFACTURER
ZHS factory is a famous manufacturer of forklifts. We produce forklifts, which include electric forklifts, warehouse forklifts, and 4WD off-road forklifts. Just tell us what you need and we can produce customized forklifts for you! ZHS Machinery hope to cooperate with you.
Product Description
Product Parameters
Product Name | Off-Road Forklift | |||||
Model | ZHS30F | ZHS35F | ZHS40F | ZHS50F | ZHS60F | ZHS100F |
Size | 4200*1800*2700mm | 4200*1800*2700mm | 4400*1850*2800mm | 4400*1900*2900mm | 4400 x 2200 x 2900 mm | 5300 x 2500 x 2900 mm |
Curb Weight | 4000kg | 4200kg | 5000kg | 5500kg | 6500 KG | 11500 KG |
Fork Length | 1220mm | 1220mm | 1220mm | 1220mm | 1520mm | 1520mm |
Climbing Angle | ≤38° | ≤38° | ≤38° | ≤38° | ≤38° | ≤38° |
Rated Lifting Force | 3000kg | 3500kg | 4000kg | 5000kg | 6000kg | 10000kg |
Lifting Height | 3000-6000mm | 3000-6000mm | 3000-6000mm | 3000-6000mm | 3000-6000mm | 3000-6000mm |
Turning Radius | 3500mm | 3500mm | 4500mm | 4500mm | 4500mm | 4500mm |
Door Frame Width | 0.7m | 0.7m | 0.7m | 0.7m | 0.7m | 0.7m |
Door frame front | 250-350mm | 250-350mm | 250-350mm | 250-350mm | 250-350mm | 250-350mm |
ground clearance | ||||||
Wheelbase center | 300mm | 300mm | 350mm | 350mm | 350mm | 350mm |
ground clearance | ||||||
Axle | Small wheel side | Small wheel side | Middle wheel steel bridge | Large wheel steel bridge | Large wheel steel bridge | Large wheel steel bridge |
Tire | Large 20.5 / 70-16 tires | Large 20.5 / 70-16 tires | 16/70-20 tires | 16/70-20 tires | 16/70-R20.5 tires | 16/70-R22.5 tires |
Drive Mode | Four-wheel drive | Four-wheel drive | Four-wheel drive | Four-wheel drive | SIX-wheel drive | SIX-wheel drive |
Engine Model | Yunnei YN27(490) | Yunnei YN27(490) | YUNNEI | Yunnei YN38GBZ | YUCHAI supercharger | YUCHAI supercharger |
(4102 supercharger) | (4102 supercharger) | |||||
Engine Power | 42 KW | 55 KW | 65 KW | 76 KW | 85 KW | 92 KW |
Fuel Tank Volume | 50 L | 50 L | 60 L | 60 L | 80 L | 80 L |
Power Battery Voltage | 24 V | 24 V | 24 V | 24 V | 24V | 24V |
Payment Iterm | T/T, L/C, Western Union, Paypal, Money Gram | |||||
Warranty Period | 1 year free warranty | |||||
Delivery Time | Within 7 Days |
Optional Accessory
Packaging & Shipping
FAQ
Q: Are you a manufacturer?
A: Yes, we are a manufacturer, we have our own factory. And we are the top supplier in China. We promise that we are exactly the supplier you have been looking for. We welcome you to visit our factory to check our production lines and know more about our capacity, quality.
Q: Do you have quality control system?
A: Yes, we have ISO, CE and our own quality control team. And we will do a lot of different tests to make sure it works fine
Q: Can you arrange the shipment for us?
A: Yes, we have appointed shipping and rail freight forwarders with decades of experience, and we can get the best prices through designated vessels and professional services.
Q: How long is your delivery time?
A: Generally it is 7-14 days, we have the Machinery in our stock.
Q: Can you reduce the price?
A: Yes, we have some discount for new customers, you will get the best quality and price from me.
Q: How do you keep long-term business and good relationship ?
A: 1.We keep supplying good quality products and competitive prices to ensure our customers’ benefit.
2. We think highly of every single customers of us and value the relationship, we take it not only as business partner, but also as true friends. Will keep the good services and put customers’ benefit as high priority.
3. My job is to help customers buy the highest quality machinery at the best price.
4. Our goal is to help customers save money and help customers make money.
We Understand You! We Care About What You think!
ZHS is always With You ♥♥♥♥♥♥
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | 1year |
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Warranty: | 1500hours |
Cab Location: | Adjustable |
Type: | Diesel Forklift |
Power: | AC Motor |
Load Capacity: | 1ton – 10ton |
Customization: |
Available
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Can hydraulic cylinders be integrated with advanced control systems and automation?
Yes, hydraulic cylinders can be integrated with advanced control systems and automation technologies to enhance their functionality, precision, and overall performance. The integration of hydraulic cylinders with advanced control systems allows for more sophisticated and precise control over their operation, enabling automation and intelligent control. Here’s a detailed explanation of how hydraulic cylinders can be integrated with advanced control systems and automation:
1. Electronic Control:
– Hydraulic cylinders can be equipped with electronic sensors and transducers to provide real-time feedback on their position, force, pressure, or velocity. These sensors can be integrated with advanced control systems, such as programmable logic controllers (PLCs) or distributed control systems (DCS), to monitor and control the operation of hydraulic cylinders. By integrating electronic control, the position, speed, and force of hydraulic cylinders can be precisely monitored and adjusted, allowing for more accurate and automated control.
2. Closed-Loop Control:
– Closed-loop control systems use feedback from sensors to continuously monitor and adjust the operation of hydraulic cylinders. By integrating hydraulic cylinders with closed-loop control systems, precise control over position, velocity, and force can be achieved. Closed-loop control enables the system to automatically compensate for variations, external disturbances, or changes in operating conditions, ensuring accurate and consistent performance. This integration is particularly beneficial in applications that require precise positioning, synchronization, or force control.
3. Proportional and Servo Control:
– Hydraulic cylinders can be integrated with proportional and servo control systems to achieve finer control over their operation. Proportional control systems use proportional valves to regulate the flow and pressure of hydraulic fluid, allowing for precise adjustment of cylinder speed and force. Servo control systems, on the other hand, combine feedback sensors, high-performance valves, and advanced control algorithms to achieve extremely precise control over hydraulic cylinders. Proportional and servo control integration enhances the responsiveness, accuracy, and dynamic performance of hydraulic cylinders.
4. Human-Machine Interface (HMI):
– Hydraulic cylinders integrated with advanced control systems can be operated and monitored through human-machine interface (HMI) devices. HMIs provide a graphical user interface that allows operators to interact with the control system, monitor cylinder performance, and adjust parameters. HMIs enable operators to set desired positions, forces, or velocities, and visualize the real-time feedback from sensors. This integration simplifies the operation and monitoring of hydraulic cylinders, making them more user-friendly and facilitating seamless integration into automated systems.
5. Communication and Networking:
– Hydraulic cylinders can be integrated into communication and networking systems, enabling them to be part of a larger automated system. Integration with industrial communication protocols, such as Ethernet/IP, Profibus, or Modbus, allows for seamless information exchange between the hydraulic cylinders and other system components. This integration enables centralized control, data logging, remote monitoring, and coordination with other automated processes. Communication and networking integration enhance the overall efficiency, coordination, and integration of hydraulic cylinders within complex automation systems.
6. Automation and Sequential Control:
– By integrating hydraulic cylinders with advanced control systems, they can be seamlessly incorporated into automated processes and sequential control operations. The control system can execute predefined sequences or programmed logic to control the operation of hydraulic cylinders based on specific conditions, inputs, or timing. This integration enables the automation of complex tasks, such as material handling, assembly operations, or repetitive motions. Hydraulic cylinders can be synchronized with other actuators, sensors, or devices, allowing for coordinated and automated operation in various industrial applications.
7. Predictive Maintenance and Condition Monitoring:
– Advanced control systems can also enable predictive maintenance and condition monitoring for hydraulic cylinders. By integrating sensors and monitoring capabilities, the control system can continuously monitor the performance, health, and condition of hydraulic cylinders. This integration allows for the detection of abnormalities, wear, or potential failures in real-time. Predictive maintenance strategies can be implemented based on the collected data, optimizing maintenance schedules, reducing downtime, and enhancing the overall reliability of hydraulic systems.
In summary, hydraulic cylinders can be integrated with advanced control systems and automation technologies to enhance their functionality, precision, and performance. The integration allows for electronic control, closed-loop control, proportional and servo control, human-machine interface (HMI) interaction, communication and networking, automation and sequential control, as well as predictive maintenance and condition monitoring. These integrations enable more precise control, automation, improved efficiency, and optimized performance of hydraulic cylinders in various industrial applications.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
How do hydraulic cylinders handle variations in load, pressure, and speed?
Hydraulic cylinders are designed to handle variations in load, pressure, and speed effectively. They incorporate features and components that allow them to adapt to changing operating conditions and maintain optimal performance. Here’s a detailed explanation of how hydraulic cylinders handle variations in load, pressure, and speed:
Variations in Load:
– Hydraulic cylinders are capable of handling variations in load by adjusting the force they exert. The force output of a hydraulic cylinder is determined by the hydraulic pressure and the surface area of the piston. When the load increases, the pressure in the hydraulic system can be adjusted to generate a higher force. This adjustment can be achieved by regulating the flow of hydraulic fluid into the cylinder using control valves. By controlling the pressure and flow, hydraulic cylinders can adapt to different load requirements, ensuring that the force applied is sufficient to handle the load while preventing excessive force that could cause damage.
Variations in Pressure:
– Hydraulic cylinders are designed to handle variations in pressure within the hydraulic system. They are equipped with seals and other components that can withstand high-pressure conditions. When the pressure within the hydraulic system fluctuates, the hydraulic cylinder adjusts accordingly to maintain its performance. The seals prevent fluid leakage and ensure that the hydraulic pressure is effectively transmitted to the piston, allowing the cylinder to generate the required force. Additionally, hydraulic systems often incorporate pressure relief valves and other safety mechanisms to protect the cylinder and the entire system from overpressure conditions.
Variations in Speed:
– Hydraulic cylinders can handle variations in speed through the control of hydraulic fluid flow. The speed of a hydraulic cylinder’s extension or retraction is determined by the rate at which hydraulic fluid enters or exits the cylinder. By adjusting the flow rate using flow control valves, the speed of the cylinder’s movement can be regulated. This allows for precise control over the speed, enabling operators to adapt to varying speed requirements based on the specific task or load. Furthermore, hydraulic systems can incorporate flow control valves with adjustable orifice sizes to fine-tune the speed of the cylinder’s movement.
Load-Sensing Technology:
– Advanced hydraulic systems may incorporate load-sensing technology to further enhance the ability of hydraulic cylinders to handle variations in load, pressure, and speed. Load-sensing systems monitor the load demand and adjust the hydraulic pressure and flow accordingly to meet that demand. This technology ensures that the hydraulic cylinder provides the necessary force while optimizing energy efficiency. Load-sensing systems are particularly beneficial in applications where the load requirements can vary significantly, allowing hydraulic cylinders to adapt in real-time and maintain precise control over force and speed.
Accumulators:
– Hydraulic systems can also utilize accumulators to assist in handling variations in load, pressure, and speed. Accumulators store hydraulic fluid under pressure, which can be released when needed to supplement the flow and pressure in the system. When there are sudden increases in load or pressure demands, accumulators can provide additional fluid to the hydraulic cylinder, ensuring smooth operation and preventing pressure drops. Similarly, accumulators can assist in maintaining consistent speed by compensating for fluctuations in flow rate. They act as a supplemental energy source, helping hydraulic cylinders respond effectively to variations in operating conditions.
In summary, hydraulic cylinders handle variations in load, pressure, and speed through various mechanisms and components. They can adjust the force output to accommodate different load requirements by regulating hydraulic pressure. The seals and components within hydraulic cylinders allow them to withstand variations in pressure within the hydraulic system. By controlling the flow of hydraulic fluid, hydraulic cylinders can regulate the speed of their movement. Advanced technologies such as load-sensing systems and the use of accumulators further enhance the adaptability of hydraulic cylinders to changing operating conditions. These features and mechanisms enable hydraulic cylinders to maintain optimal performance and provide reliable force and motion control in a wide range of applications.
editor by CX 2024-03-27
China OEM Multi-Stage Lift Hydraulic Cylinder Dump Truck Cylinder Rollover Hydraulic Cylinder vacuum pump connector
Product Description
DESCRIPTION
Hydraulic scissor hoist kit for Tipper trailer/Dump truck
Hydraulic scissor hoist kit
Application: Tipper trailer, dump truck etc.
Load capacity: 1-10 tons
Complete kit including 1 set hoist frame, 1 pc hydraulic
cylinder, 1 set hydraulic power unit, 2 pcs hoses and connectors.
PS: We can also provide the Hinges, Safety Arm, Battery Cables, Rubber Battery Strap.
Hoist Mechanism,Dimensions & Mass(appros.)
L(mm) | W(mm) | H(mm) | X(mm) | MASS(kg) |
1180 | 402 | 340 | 391 | 120 |
Model |
Recommended Gross Vehicle Mass |
Cabin Length |
Rear overhang length | Distance between load centre and hinge | Distance between trunnion and height | Rated lifting capacity | Design maximum lifting capacity and angle |
KRM92-1 | 4000-5000 | 3100 | 340 | 1210 | 1270 | 2000-3000 | 60/5500 |
KRM200-48 | 28000-35000 | 8000 | 1000 | 2000 | 3380 | 18000-25000 | 53/35000 |
KRM143B | 6000-9000 | 3400 | 400 | 1300 | 1100 | 4000-5000 | 60/8500 |
KRM160C | 11000-17000 | 4500 | 750 | 1500 | 2050 | 6000-8000 | 52/16000 |
KRM160S | 8000-11000 | 3800 | 600 | 1300 | 1400 | 6000-8000 | 52/11000 |
KRM220 | 20000-39000 | 8000 | 1200 | 3000 | 3630 | 20000-29000 | 47/39000 |
KRM183 | 21000-29000 | 5300 | 900 | 1750 | 2480 | 15000-17000 | 53/27000 |
Hoist Cylinder and Pump Combination Specification (approx.)
Hoist Cylinder KRM143 |
Working Pressure (MPa) (Kgf/cm2) |
6.4 |
Gear Pump KP-55 |
Standard Revolution (rpm) |
800 |
65 | 55 | ||||
Inner Diameter (mm) | 140 | Discharge Volume(ml/rev.) | 20.6 | ||
Stroke (mm) | 520 |
Max. Testing Pressure (MPa) (Kgf/cm2) |
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Min. Close distance (mm) | 795 | 210 | |||
Piston Rod Diameter (mm) | 70 |
Weight(kg) |
13 | ||
Max. pressure (MPa) (Kgf/cm2) |
14.7 | ||||
150 |
Hoist Mounting and Maximum Lifting Capacity
Recommended Truck G.W.(kg) | Body Length(mm) | Rear Overhang(mm) | Distance between Load Center to Hinge(mm) | Distance between trunion to Hinge(mm) | Rated Lifting Capacity(kg) | Designed Max. lifting Capacity(kg) (including load weight) |
6000-9000 | 3400 | 400 | 1300 | 1100 | 4000-5000 | 8500/60° |
DETAILS
ADVANTAGES
APPLICATIONS
Company Profile
Packing & Shipping
FAQ
Q1:What’s the brand name of your products ?
A:Generally,we use our own brand “East-Ai”,OEM is also available as required.
Q2:Hydraulic cylinder internal leakage?
A: There are 3 main reasons causing internal leakage :Overload,polishing is not well
controlled,bad seal kits.As is known to all,vehicles in China are often overload,our products all designed to bear the overload power.We have numerical control machine to assure the polish processing .And we use the imported seals to meet customers’ demands.
Q3:Does your piston rod get ruptured easily?
A: Hard chrome plating quenched and tempered 45# steel for piston rod to assure sufficient hardness and toughness.
Q4:Is your design reasonable? What about your product safe coefficient?
A:We have R&D team with abundant design experience. We also established production, education, and research cooperation with universities . Rest assured.
Q5:What about the quality feedback of your products?
A: Guarantee the quality from the raw material. We have cold drawing production line and nickel-chrome electroplating production line , so we can produce cold-drawing pipe and hard-chrome pipe used for hydraulic cylinder. !!!
WE HAVE NEVER RECEIVED EVEN ONCE QUALITY COMPLAINT FOR MANY YEARS OF INTERNATIONAL TRADE.
Q6:Is the sample free?
A:Yes.In our acceptable range, we can offer a sample by charging freight. And we will return the fee after you place bulk order.
Q7:How about the delivery time?
A: Over 700 sets advanced equipments to meet customer’s large demand in short delivery time.Generally ,it’s 7-15 days.
Q8:What ‘s the after-service? A:If the quality can’t meet your requirement ,we will pay all your lost and offer technical support to solve your problem!!!
Q9:How can I contact with you ?
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Certification: | RoHS, CE, ISO9001 |
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Pressure: | Medium Pressure |
Work Temperature: | Normal Temperature |
Acting Way: | Double Acting |
Working Method: | Straight Trip |
Adjusted Form: | Regulated Type |
Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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How do hydraulic cylinders ensure smooth and consistent movement in heavy machinery?
Hydraulic cylinders play a vital role in ensuring smooth and consistent movement in heavy machinery. Their design and operation allow for precise control over the motion of heavy loads, resulting in efficient and reliable performance. Here’s a detailed explanation of how hydraulic cylinders contribute to smooth and consistent movement in heavy machinery:
1. Hydraulic Fluid and Pressure:
– Hydraulic cylinders operate by utilizing hydraulic fluid, typically oil, to transmit force and motion. The fluid is pressurized by a hydraulic pump, creating a force that acts on the piston inside the cylinder. The pressure of the hydraulic fluid can be precisely controlled, allowing for smooth and gradual movement of heavy machinery. The fluid’s incompressibility ensures that the force is evenly distributed, resulting in consistent and predictable motion.
2. Piston and Cylinder Design:
– Hydraulic cylinders are designed with precision to ensure smooth movement. The piston and cylinder bore are machined to tight tolerances, reducing friction and minimizing internal leakage. This precise fit between the piston and cylinder walls helps maintain consistent motion without jerks or sudden changes in speed. Additionally, the use of high-quality seals and lubrication further enhances the smooth operation of the cylinder.
3. Control Valves and Flow Control:
– Hydraulic systems incorporate control valves that regulate the flow of hydraulic fluid into and out of the cylinder. These valves allow for precise control over the speed and direction of the cylinder’s movement. By adjusting the flow rate, operators can achieve smooth and controlled motion of heavy machinery, avoiding sudden starts or stops. Flow control valves also enable speed adjustment, ensuring consistent movement even under varying loads or operating conditions.
4. Cushioning and Damping:
– Hydraulic cylinders can be equipped with cushioning mechanisms to absorb shock and minimize impacts during the movement of heavy machinery. Cushioning is achieved by incorporating specialized valves or adjustable orifices in the cylinder, which restrict the flow of hydraulic fluid near the end of the stroke. This gradual deceleration helps prevent sudden jolts or vibrations, maintaining smooth and consistent movement while reducing stress on the machinery and its components.
5. Load Balancing:
– Hydraulic cylinders can be designed and arranged in a system to balance the load and distribute forces evenly. By utilizing multiple cylinders in parallel or series configurations, heavy machinery can achieve balanced movement, preventing uneven stress and ensuring smooth operation. Load balancing also helps minimize the risk of component failure and enhances the overall stability and longevity of the machinery.
6. Feedback and Control Systems:
– Advanced hydraulic systems incorporate feedback sensors and control systems to monitor and adjust the movement of heavy machinery. These sensors provide real-time information about the position, speed, and force exerted by the hydraulic cylinders. The control system processes this data and adjusts the flow of hydraulic fluid accordingly to maintain smooth and consistent movement. By continuously monitoring and regulating the cylinder’s operation, feedback and control systems contribute to precise and reliable motion control.
7. Maintenance and Servicing:
– Regular maintenance and servicing of hydraulic cylinders are essential to ensure their smooth and consistent movement in heavy machinery. Proper lubrication, inspection of seals, and replacement of worn-out components help maintain optimal performance. Preventive maintenance practices, such as filter replacements and fluid analysis, also contribute to the longevity and reliability of hydraulic systems, ensuring consistent movement over time.
In summary, hydraulic cylinders ensure smooth and consistent movement in heavy machinery through the use of hydraulic fluid and pressure, precise piston and cylinder design, control valves and flow control, cushioning and damping mechanisms, load balancing, feedback and control systems, and regular maintenance and servicing. By leveraging these features, hydraulic cylinders provide the necessary force and control to handle heavy loads while maintaining precise and reliable motion, enhancing the overall performance and productivity of heavy machinery in various industrial applications.
How do hydraulic cylinders contribute to the efficiency of agricultural tasks like plowing?
Hydraulic cylinders play a crucial role in improving the efficiency of agricultural tasks, including plowing. These cylinders provide several benefits that enhance the performance and productivity of agricultural machinery. Let’s explore how hydraulic cylinders contribute to the efficiency of plowing and other agricultural tasks:
- Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, which is essential for tasks like plowing. The hydraulic system supplies pressurized fluid to the cylinders, converting hydraulic energy into mechanical force. This force is then utilized to drive plow blades through the soil, overcoming resistance and facilitating efficient soil penetration. The power generated by hydraulic cylinders ensures effective plowing, even in tough or compacted soil conditions.
- Adjustable Working Depth: Hydraulic cylinders allow for easy and precise adjustment of the plow’s working depth. By controlling the extension or retraction of the hydraulic cylinder, farmers can adjust the depth of the plow blades according to soil conditions, crop requirements, or their specific preferences. This adjustability enhances efficiency by ensuring optimal soil tillage and minimizing unnecessary energy expenditure. Farmers can adapt the plowing depth to different field areas, optimizing the use of resources and promoting uniform crop growth.
- Responsive Control: Hydraulic systems offer highly responsive control, enabling farmers to make quick adjustments during plowing operations. Hydraulic cylinders respond rapidly to changes in hydraulic pressure and valve settings, allowing for immediate modifications in the plow’s position, depth, or angle. This responsiveness enhances efficiency by facilitating on-the-go adjustments based on soil variations, obstacles, or changing field conditions. Farmers can maintain precise control over the plow’s performance, ensuring effective soil tillage and minimizing the risk of crop damage.
- Implement Versatility: Hydraulic cylinders enable the attachment of various implements to agricultural machinery, expanding their functionality and versatility. In the context of plowing, hydraulic cylinders allow for the attachment and detachment of plow blades or other tillage implements. This versatility enables farmers to adapt their equipment to different soil types, field sizes, or specific plowing requirements. By using hydraulic cylinders, farmers can easily switch between different implements, optimizing their equipment for specific tasks and maximizing efficiency.
- Efficient Time Management: Hydraulic cylinders contribute to time efficiency in agricultural tasks like plowing. With hydraulic systems, farmers can operate plows at higher speeds while maintaining control and precision. The responsive nature of hydraulic cylinders allows for efficient turning, maneuvering, and repositioning of plows, minimizing downtime and optimizing field coverage. This time efficiency translates into increased productivity and reduced overall operational costs. Farmers can accomplish plowing tasks more quickly, allowing them to cover larger field areas in less time.
In summary, hydraulic cylinders significantly contribute to the efficiency of agricultural tasks like plowing. Through powerful force generation, adjustable working depth, responsive control, implement versatility, and efficient time management, hydraulic systems equipped with cylinders enhance the performance and productivity of agricultural machinery. These contributions allow farmers to accomplish plowing tasks more effectively, optimize field operations, and achieve improved overall efficiency in their agricultural practices.
How do hydraulic cylinders accommodate variations in stroke length and force requirements?
Hydraulic cylinders are designed to accommodate variations in stroke length and force requirements, providing flexibility and adaptability for different applications. They can be tailored to meet specific needs by considering factors such as piston diameter, rod diameter, hydraulic pressure, and cylinder design. Here’s a detailed explanation of how hydraulic cylinders accommodate variations in stroke length and force requirements:
1. Cylinder Size and Design:
– Hydraulic cylinders come in various sizes and designs to accommodate different stroke lengths and force requirements. The cylinder’s diameter, piston area, and rod diameter are key factors that determine the force output. Larger cylinder diameters and piston areas can generate greater force, while smaller diameters are suitable for applications requiring lower force. By selecting the appropriate cylinder size and design, stroke lengths and force requirements can be effectively accommodated.
2. Piston and Rod Configurations:
– Hydraulic cylinders can be designed with different piston and rod configurations to accommodate variations in stroke length. Single-acting cylinders have a single piston and can provide a stroke in one direction. Double-acting cylinders have a piston on both sides, allowing for strokes in both directions. Telescopic cylinders consist of multiple stages that can extend and retract, providing a longer stroke length compared to standard cylinders. By selecting the appropriate piston and rod configuration, the desired stroke length can be achieved.
3. Hydraulic Pressure and Flow:
– The hydraulic pressure and flow rate supplied to the cylinder play a crucial role in accommodating variations in force requirements. Increasing the hydraulic pressure increases the force output of the cylinder, enabling it to handle higher force requirements. By adjusting the pressure and flow rate through hydraulic valves and pumps, the force output can be controlled and matched to the specific requirements of the application.
4. Customization and Tailoring:
– Hydraulic cylinders can be customized and tailored to meet specific stroke length and force requirements. Manufacturers offer a wide range of cylinder sizes, stroke lengths, and force capacities to choose from. Additionally, custom-designed cylinders can be manufactured to suit unique applications with specific stroke length and force demands. By working closely with hydraulic cylinder manufacturers, it is possible to obtain cylinders that precisely match the required stroke length and force requirements.
5. Multiple Cylinders and Synchronization:
– In applications that require high force or longer stroke lengths, multiple hydraulic cylinders can be used in combination. By synchronizing the movement of multiple cylinders through the hydraulic system, the stroke length and force output can be effectively increased. Synchronization can be achieved using mechanical linkages, electronic controls, or hydraulic circuitry, ensuring coordinated movement and force distribution across the cylinders.
6. Load-Sensing and Pressure Control:
– Hydraulic systems can incorporate load-sensing and pressure control mechanisms to accommodate variations in force requirements. Load-sensing systems monitor the load demand and adjust the hydraulic pressure accordingly, ensuring that the cylinder delivers the required force without exerting excessive force. Pressure control valves regulate the pressure within the hydraulic system, allowing for precise control and adjustment of the force output based on the application’s needs.
7. Safety Considerations:
– When accommodating variations in stroke length and force requirements, it is essential to consider safety factors. Hydraulic cylinders should be selected and designed with an appropriate safety margin to handle unexpected loads or variations in operating conditions. Safety mechanisms such as overload protection valves and pressure relief valves can be incorporated to prevent damage or failure in situations where the force limits are exceeded.
By considering factors such as cylinder size and design, piston and rod configurations, hydraulic pressure and flow, customization options, synchronization, load-sensing, pressure control, and safety considerations, hydraulic cylinders can effectively accommodate variations in stroke length and force requirements. This flexibility allows hydraulic cylinders to be tailored to meet the specific demands of a wide range of applications, ensuring optimal performance and efficiency.
editor by CX 2024-03-21
China Custom Tipper Kit Dump Trailer Truck Hydraulic Scissor Hoist Lift Kits Cylinder vacuum pump for ac
Product Description
Dump Tipper Kit Dump Trailer Truck Hydraulic Scissor Hoist Lift Kits Cylinder
Product Description
NOLANSE Dump bed kits are hydraulic systems that are designed to lift the bed of a truck or trailer to an angle that allows the contents of the bed to be easily dumped out. This is achieved through the use of hydraulic cylinders that are connected to the bed of the truck or trailer. When the hydraulic system is activated, the cylinders extend, raising the bed to an angle that allows the contents to slide out of the bed.
We can customize and produce Hydraulic Dump Hosts commonly used on trailers in the North American market for you The bearing capacity is divided into 8 tons, 10 tons, 11 tons, etc. Welcome to talk to me.
Specifications
Item | Specifications |
Product Name: | Tipper Kit Dump Trailer Truck Hydraulic Scissor Hoist Lift Kits Cylinder |
CE, ISO9001 | |
Production Capacity: | 20000 pcs per year |
Sample Time: | 7-10 days |
Brand | NOLANSE or customer’s logo |
Service | OEM & ODM |
Piston Rod | Chrome or nickel plated,ground & polished piston rod |
Seal Type | Parker,NOK, BUSAK SHAMBAN or as customer’s requirement |
Tube | High tensile cold drawn tube, precision honed for extended seal life |
Delivery Time | Based on order quantity. normally 15-30 days. |
Price Advantage | Competitive factory price with guaranteed quality |
Business Type | Manufacturer & Exporter |
Application
Why Choose Us
1. Product Research & Development
Nolanse builds quality products that are developed with use in mind. We specialize in working with every customer to share ideas and gather critical information regarding hydraulic cylinder fit and performance requirements for your specific application. This is accomplished by establishing a very close technical rapport with each customer and their engineering, purchasing and R&D departments – the experts in your organization who know best what functionality, quality, size and cylinders characteristics are critical to your equipment. If our standard lines don’t suit your application, CHINAMFG has extensive experience in custom hydraulic cylinder designs. We strive to develop dynamic, innovative and dependable hydraulic and machining solutions that exceed your expectations.
2. Production
We have the advanced CNC machine tools, a horizontal machining center, a welding robot, parts cleaning agent, automatic assembly lines, automatic painting equipment etc. to hydraulic cylinder ensure a 360-degree quality control of the production process.
4. Product Certifications
Nolanse is ISO 9001 registered for the design and manufacture of hydraulic cylinders and precision machining.
5. Professional Hydraulic Cylinder Team
NOLANSE professional hydraulic cylinder team deeply understands the requirements and the technological advancement hydraulic ram. NOLANSE has been specialized in custom hydraulic cylinder development, manufacturing, sales, sample verification, order processing and product delivery, etc. NOLANSE is always working hard with passion to put our efforts to hydraulic cylinder technology and application.
Company Information
As a leader in hydraulic cylinder Design, Manufacturing and Custom Machining for over 36 years, NOLANSE has its own over 220 employees and over 55,000 square CHINAMFG manufacturing factories. We have professional departments including hydraulic cylinder design, sales, production, quality control department, etc.
NOLANSE hydraulic cylinder products mainly include manufacturing engineering machinery,loaders hydraulic cylinders,vehicle cylinders,hydraulic systems and air controlling systems.It can also manufacture large-scale,non-standard and different stypes of cylinders, etc. All our hydraulic cylinder are manufactured from high quality raw materials with strict professional process and quality assurance. We had been worked hard and invested more to become the leader in hydraulic cylinder industry. Our partners are those famous hydraulic cylinder brands from America, Canada, Australia, Germany, England and other European Countries. Product quality, shorter delivery time and customer satisfaction are our long term commitment to our CHINAMFG customers. Hope to be your partner.
Nolanse’s name has become synonymous with quality, on time delivery and exceptional service.
Join the growing number of partner relationship companies that trust and rely on the CHINAMFG name.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Certification: | CE, ISO9001 |
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Pressure: | Medium Pressure |
Work Temperature: | Normal Temperature |
Samples: |
US$ 400/Piece
1 Piece(Min.Order) | Order Sample PH516 PH520
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Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can hydraulic cylinders be adapted for specialized applications like material handling?
Yes, hydraulic cylinders can be effectively adapted for specialized applications such as material handling. The versatility, power, and precise control offered by hydraulic cylinders make them well-suited for a wide range of material handling tasks. Hydraulic systems, including cylinders, are commonly used in industrial settings to lift, position, push, pull, and manipulate various types of materials. Here’s a detailed explanation of how hydraulic cylinders can be adapted for specialized material handling applications:
1. Lifting and Lowering:
– Hydraulic cylinders are commonly used for lifting and lowering heavy loads in material handling applications. By utilizing the force generated by hydraulic pressure, cylinders can provide the necessary power to lift and hold loads at different elevations. The precise control offered by hydraulic systems allows for accurate positioning of materials, ensuring efficient and safe lifting operations.
2. Pushing and Pulling:
– Hydraulic cylinders are capable of generating substantial pushing and pulling forces, making them ideal for applications that involve moving or manipulating materials. They can be used to push or pull heavy objects, control the movement of conveyors or rollers, or engage mechanisms for material transfer. The ability to exert high forces with precise control enables hydraulic cylinders to efficiently handle a variety of material handling tasks.
3. Tilting and Rotating:
– Hydraulic cylinders can be adapted to provide tilting and rotating functions in material handling equipment. By integrating cylinders into the design, equipment such as forklifts, cranes, or material handling arms can tilt or rotate to facilitate material placement or maneuvering. Hydraulic cylinders offer the required force and control to achieve smooth and controlled tilting or rotating motions, enhancing operational efficiency in material handling processes.
4. Gripping and Clamping:
– Hydraulic cylinders can be utilized to provide gripping and clamping functions for secure material handling. By incorporating specialized gripping or clamping mechanisms with hydraulic actuation, materials of various shapes and sizes can be securely held or clamped during transportation or processing. Hydraulic cylinders enable precise and adjustable gripping or clamping forces, ensuring the safe and reliable handling of materials.
5. Material Compaction and Forming:
– Hydraulic cylinders can be adapted for material compaction and forming applications. For example, in the production of bricks, hydraulic cylinders are used to apply high pressure and force to compact the raw materials into desired shapes. Similarly, in metal forming processes, hydraulic cylinders are employed to exert force on metal sheets or components, enabling precise shaping and forming operations.
6. Conveyor and Sorting Systems:
– Hydraulic cylinders can be integrated into conveyor and sorting systems to facilitate material movement and sorting. By incorporating hydraulic actuators, conveyor belts or sorting mechanisms can be efficiently controlled for optimal material flow and distribution. Hydraulic cylinders provide the necessary force and control to handle varying load capacities and adjust the speed and position of material transfer, improving the overall efficiency of handling and sorting operations.
7. Customized Designs:
– Hydraulic cylinders can be customized and adapted to meet specific requirements of specialized material handling applications. Engineers can design cylinders with unique dimensions, stroke lengths, mounting options, and sealing arrangements to fit into equipment or systems with specific space limitations or operating conditions. Customized hydraulic cylinders ensure optimal performance and compatibility for specialized material handling tasks.
In summary, hydraulic cylinders can be effectively adapted for specialized material handling applications, offering the necessary force, control, and versatility required in various material handling tasks. Whether it involves lifting and lowering, pushing and pulling, tilting and rotating, gripping and clamping, material compaction and forming, or integration into conveyor and sorting systems, hydraulic cylinders provide reliable and efficient solutions. Their adaptability, precise control, and ability to handle heavy loads make hydraulic cylinders a valuable component in optimizing material handling processes across different industries.
Ensuring Controlled and Safe Force Application in Heavy Machinery with Hydraulic Cylinders
Hydraulic cylinders play a critical role in heavy machinery by ensuring controlled and safe force application. The ability to exert and control high forces is essential for heavy machinery operations, such as lifting, pressing, pushing, or pulling heavy loads. Let’s explore how hydraulic cylinders ensure controlled and safe force application in heavy machinery:
- Force Control: Hydraulic cylinders provide precise force control capabilities. The hydraulic system’s pressure can be adjusted to regulate the force exerted by the cylinder. This control allows operators to apply the necessary force for a specific task while ensuring it remains within safe limits. By accurately controlling the force, hydraulic cylinders help prevent excessive force that could damage the machinery or compromise the safety of the operation.
- Load Balancing: In heavy machinery, multiple hydraulic cylinders are often used in conjunction to distribute and balance the applied force. By using multiple cylinders, the load can be evenly distributed across the machinery, minimizing stress concentrations and ensuring controlled force application. This load balancing approach enhances the stability and safety of the machinery, preventing uneven loading that could lead to structural issues or instability.
- Safety Valves: Hydraulic systems in heavy machinery are equipped with safety valves to protect against excessive force or overloading. Safety valves are designed to release hydraulic fluid from the cylinder when the force exceeds a predetermined threshold. This prevents the force from reaching dangerous levels, safeguarding the machinery and preventing potential accidents or damage. Safety valves provide an additional layer of safety and ensure controlled force application even in unexpected circumstances.
- Pressure Relief Systems: Hydraulic cylinders incorporate pressure relief systems to further enhance safety. These systems are designed to relieve excess pressure in the hydraulic system, which could occur due to factors such as thermal expansion or system malfunctions. By relieving excess pressure, the pressure relief systems prevent sudden and uncontrolled force surges, maintaining safe and controlled force application in heavy machinery.
- Structural Integrity: Hydraulic cylinders are designed to withstand the high forces and loads associated with heavy machinery applications. The cylinders are constructed using robust materials, such as high-strength steel, and undergo rigorous testing to ensure their structural integrity. This ensures that the cylinders can safely handle the forces applied during heavy machinery operations without experiencing failures or deformations that could compromise the safety and controlled force application.
In summary, hydraulic cylinders ensure controlled and safe force application in heavy machinery through force control, load balancing, safety valves, pressure relief systems, and robust structural design. These features and design considerations enable operators to exert the necessary force while maintaining safety and preventing excessive loads or force surges. By incorporating hydraulic cylinders into heavy machinery, manufacturers can achieve controlled force application, enhance operational safety, and protect the machinery from damage or failure.
Can hydraulic cylinders be customized for specific equipment or attachment needs?
Yes, hydraulic cylinders can be customized to meet specific equipment or attachment needs. Hydraulic cylinder manufacturers often offer customization options to ensure that the cylinders meet the unique requirements of different applications. Here’s a detailed explanation of how hydraulic cylinders can be customized for specific equipment or attachment needs:
1. Size and Configuration:
– Hydraulic cylinders can be customized in terms of size and configuration to fit specific equipment or attachment requirements. The dimensions of the cylinder, such as bore size, rod diameter, and stroke length, can be tailored to match the available space and the desired force or movement requirements. Additionally, the mounting style and orientation of the cylinder can be customized to ensure proper integration with the equipment or attachment.
2. Operating Pressure and Force:
– The operating pressure and force capabilities of hydraulic cylinders can be customized to suit the specific equipment or attachment needs. Different applications may require different force outputs, and hydraulic cylinder manufacturers can design and manufacture cylinders with the appropriate piston area and pressure ratings to meet those requirements. Customization in this aspect ensures optimal performance and efficiency for the particular equipment or attachment.
3. Stroke Length:
– The stroke length of a hydraulic cylinder refers to the distance the piston can travel from fully retracted to fully extended. Customization of the stroke length allows the hydraulic cylinder to accommodate the specific range of motion required by the equipment or attachment. By adjusting the stroke length, the cylinder can be tailored to deliver the necessary extension and retraction capabilities for efficient operation.
4. Mounting Options:
– Hydraulic cylinders can be customized with various mounting options to facilitate easy installation and integration with specific equipment or attachments. Different applications may require different mounting styles, such as flange mounts, trunnion mounts, or clevis mounts. Manufacturers can provide customized mounting options to ensure proper alignment, stability, and functionality when the cylinder is connected to the equipment or attachment.
5. Sealing and Material Options:
– The sealing system of a hydraulic cylinder is crucial for preventing fluid leakage and maintaining the cylinder’s integrity. Hydraulic cylinder manufacturers offer customization options for sealing materials, such as different types of seals and seal configurations, to suit specific equipment or attachment needs. Additionally, customization of cylinder materials, such as selecting corrosion-resistant materials or specialized coatings, can enhance the cylinder’s durability and performance in specific operating environments.
6. Integration with Control Systems:
– In certain applications, hydraulic cylinders may need to be integrated with sophisticated control systems or automation technologies. Customization can involve incorporating sensors, position feedback devices, or other control elements into the hydraulic cylinder design to enable seamless integration with the overall equipment or attachment control system. This customization ensures precise control, monitoring, and synchronization of the hydraulic cylinder’s movements within the specific application.
7. Specialized Features or Accessories:
– Hydraulic cylinder customization can also involve incorporating specialized features or accessories to meet unique equipment or attachment needs. This may include the integration of safety features, such as pressure relief valves or load-holding valves, or the addition of specific ports or fittings for auxiliary functions or attachments. Customization allows hydraulic cylinders to be tailored to the specific requirements and functionalities of the equipment or attachment.
By offering customization options, hydraulic cylinder manufacturers can provide solutions that precisely match the needs of different equipment or attachment applications. Customized hydraulic cylinders ensure optimal performance, efficiency, and integration, enhancing the overall functionality and productivity of the equipment or attachment. It is important to work closely with experienced manufacturers or hydraulic system specialists to determine the specific customization requirements and ensure the successful implementation of customized hydraulic cylinders.
editor by CX 2024-02-24
China OEM 120mm-400mm Carbon Steel Scissor Lift Hydraulic Cylinders Suspension Nitrogen Cylinder wholesaler
Product Description
China Manufacturer Rear Suspension Nitrogen Cylinder of Mining Dump Truck Spare Part ISO 16949
Product Description:
Widely used in equipment for Coal&mine,Engineering.
Special structural design, high-strength material use, and special heat treatment and welding processes ensure that the oil cylinder has extremely high fatigue durability under high pressure and heavy load.
The front and rear suspension cylinders can be analyzed and calculated based on the parameters provided by customers, and the stiffness and damping curves required by customers can be designed.
The surface of the piston rod adopts special surface treatment to ensure excellent wear and corrosion resistance of the piston rod.
Select heavy-duty sealing rings to meet the harsh working conditions of the mining area, ensuring excellent dustproof and sealing performance of the oil cylinder.
Select a wide series and high bearing capacity integrated guide ring, with strong lateral force resistance.
The interior of the lifting cylinder can be designed with a buffer structure to avoid excessive impact during lifting and lowering processes.
The steering cylinder can be equipped with a built-in displacement sensor to monitor the cylinder stroke in real-time.
The piston accumulator adopts a dual piston design, with high and low pressure chambers to meet various road conditions.
The reliable sealing structure design of the piston accumulator ensures the separation of oil and gas.
Product Display:
Rear Suspension Cylinder for Mining DumpTruck
Front Suspension Cylinder for Mining DumpTruck
Specifications:
Item | Specifications |
Bore Diameter | 150mm-450mm,Customized |
Rod Diameter | 120mm-400mm,Customized |
Stroke | 200-500mm,Customized |
Working Pressure | 7-45Mpa,Customized |
Surface treatment of piston rod | HaHard Chrome Plating,Electroplated Milky White Chromium+Hard Chromium,Nickel Plating+Hard Chromium Plating,High-Velocity Oxygen-Fuel CrC NiC,Ceramic Coating,Nitriding,Laser Cladding |
Tube&Barrel | High tensile cold drawn tube, precision honed for extended seal life |
Seal Type | Parker,NOK, Hallite GAPI or as customer’s requirement |
Certificate | ISO9001,CE,SGS. |
Colour | Yellow,Red,Black,Pink,Customized |
Packaging | metal case;plywood case;carton or as requirement |
MOQ | 1pcs,According to products |
Brand | tianjian or customer’s logo |
Service | OEM & ODM |
Production Time | Based on order quantity. normally 30-45days. |
Price Advantage | Competitive factory price with guaranteed quality |
Business Type | Manufacturer |
Mounting Method:
Appliactions:Mining Dump Truck
Our Factory:
Inspection Process:
Inspection Type | Inspection Standard |
Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
Final Function Testing | All the hydraulic cylinders take hydraulic function test |
Packing & Delivery:
About US:Certificates
ZheJiang Tianjian Hydraulic Technology Co.,Ltd is specializing in the production of various types of hydraulic cylinders as well as cylinder barrel, piston cylinder and other cylinder accessories.
As a highly specialized manufacturer of hydraulic cylinders, tianjian provides design optimization solutions and reliable products to many customers at home and abroad. No matter in construction machinery, railway bridge machinery, port ship machinery, metallurgy and mining machinery, oil and light industry machinery, special vehicles and other industries, tianjian can provide various standard and non-standard hydraulic cylinder design optimization schemes and products according to users’ requirements, and provide integrated services for perfection and quality.
Our Customers
If possible, when contact with us, please apply information as below
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
|
|
|
|
|
|
Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.
And if you have samples, we can manufacture according to your samples after sending to us.
Welcome to our factory if you have any time.
Your satisfaction is our biggest motivation.
Now, you can contact with us for any question or inquiry.
FAQ:
1, What does your company do?
A: we are a supplier of high quality hydraulic products including Hydraulic Cylinder, Hydraulic Motor, Hydraulic Power Pack, Hydraulic station and other Hydraulic components.
2, Are you a manufacture or a trading company?
A: We are a manufacturer.
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, CSA and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 45-60 days and the Motor need about 30-50days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. L/C is also acceptable for amount over 20,000USD.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Certification: | GS, RoHS, CE, ISO9001 |
---|---|
Pressure: | Medium Pressure |
Work Temperature: | High Temperature |
Acting Way: | Double Acting |
Working Method: | Straight Trip |
Adjusted Form: | Regulated Type |
Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
|
|
---|
How do hydraulic cylinders ensure smooth and consistent movement in heavy machinery?
Hydraulic cylinders play a vital role in ensuring smooth and consistent movement in heavy machinery. Their design and operation allow for precise control over the motion of heavy loads, resulting in efficient and reliable performance. Here’s a detailed explanation of how hydraulic cylinders contribute to smooth and consistent movement in heavy machinery:
1. Hydraulic Fluid and Pressure:
– Hydraulic cylinders operate by utilizing hydraulic fluid, typically oil, to transmit force and motion. The fluid is pressurized by a hydraulic pump, creating a force that acts on the piston inside the cylinder. The pressure of the hydraulic fluid can be precisely controlled, allowing for smooth and gradual movement of heavy machinery. The fluid’s incompressibility ensures that the force is evenly distributed, resulting in consistent and predictable motion.
2. Piston and Cylinder Design:
– Hydraulic cylinders are designed with precision to ensure smooth movement. The piston and cylinder bore are machined to tight tolerances, reducing friction and minimizing internal leakage. This precise fit between the piston and cylinder walls helps maintain consistent motion without jerks or sudden changes in speed. Additionally, the use of high-quality seals and lubrication further enhances the smooth operation of the cylinder.
3. Control Valves and Flow Control:
– Hydraulic systems incorporate control valves that regulate the flow of hydraulic fluid into and out of the cylinder. These valves allow for precise control over the speed and direction of the cylinder’s movement. By adjusting the flow rate, operators can achieve smooth and controlled motion of heavy machinery, avoiding sudden starts or stops. Flow control valves also enable speed adjustment, ensuring consistent movement even under varying loads or operating conditions.
4. Cushioning and Damping:
– Hydraulic cylinders can be equipped with cushioning mechanisms to absorb shock and minimize impacts during the movement of heavy machinery. Cushioning is achieved by incorporating specialized valves or adjustable orifices in the cylinder, which restrict the flow of hydraulic fluid near the end of the stroke. This gradual deceleration helps prevent sudden jolts or vibrations, maintaining smooth and consistent movement while reducing stress on the machinery and its components.
5. Load Balancing:
– Hydraulic cylinders can be designed and arranged in a system to balance the load and distribute forces evenly. By utilizing multiple cylinders in parallel or series configurations, heavy machinery can achieve balanced movement, preventing uneven stress and ensuring smooth operation. Load balancing also helps minimize the risk of component failure and enhances the overall stability and longevity of the machinery.
6. Feedback and Control Systems:
– Advanced hydraulic systems incorporate feedback sensors and control systems to monitor and adjust the movement of heavy machinery. These sensors provide real-time information about the position, speed, and force exerted by the hydraulic cylinders. The control system processes this data and adjusts the flow of hydraulic fluid accordingly to maintain smooth and consistent movement. By continuously monitoring and regulating the cylinder’s operation, feedback and control systems contribute to precise and reliable motion control.
7. Maintenance and Servicing:
– Regular maintenance and servicing of hydraulic cylinders are essential to ensure their smooth and consistent movement in heavy machinery. Proper lubrication, inspection of seals, and replacement of worn-out components help maintain optimal performance. Preventive maintenance practices, such as filter replacements and fluid analysis, also contribute to the longevity and reliability of hydraulic systems, ensuring consistent movement over time.
In summary, hydraulic cylinders ensure smooth and consistent movement in heavy machinery through the use of hydraulic fluid and pressure, precise piston and cylinder design, control valves and flow control, cushioning and damping mechanisms, load balancing, feedback and control systems, and regular maintenance and servicing. By leveraging these features, hydraulic cylinders provide the necessary force and control to handle heavy loads while maintaining precise and reliable motion, enhancing the overall performance and productivity of heavy machinery in various industrial applications.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
How do hydraulic cylinders contribute to the efficiency of heavy machinery like excavators?
Hydraulic cylinders play a crucial role in enhancing the efficiency and performance of heavy machinery, such as excavators. These powerful hydraulic actuators enable excavators to perform various tasks efficiently and effectively. Here’s a detailed explanation of how hydraulic cylinders contribute to the efficiency of heavy machinery like excavators:
1. Force and Power:
– Hydraulic cylinders provide the necessary force and power required for the excavation process. They convert hydraulic energy from the hydraulic fluid into linear mechanical force, allowing the excavator to exert significant pushing and pulling forces. The force generated by hydraulic cylinders enables the digging arm or boom of the excavator to penetrate and break through tough materials, such as soil, rocks, or concrete, with ease and efficiency.
2. Precise Control:
– Hydraulic cylinders offer precise control over the movement of excavator components. By regulating the flow of hydraulic fluid to the cylinders, operators can control the speed, direction, and positioning of the excavator’s arm, boom, bucket, and other attachments. This precise control allows operators to perform delicate operations, such as fine grading or precise material placement, with accuracy and efficiency.
3. Versatility and Adaptability:
– Hydraulic cylinders enable excavators to perform a wide range of tasks by facilitating the quick and easy interchangeability of attachments. Excavators can be equipped with various specialized attachments, including buckets, breakers, grapples, and augers, which can be efficiently connected and disconnected using hydraulic cylinders. This versatility and adaptability enhance the efficiency of excavators by enabling them to tackle different tasks without the need for extensive manual adjustments or downtime.
4. Increased Productivity:
– The power and control provided by hydraulic cylinders significantly increase the productivity of excavators. Excavators equipped with hydraulic cylinders can complete tasks more quickly and efficiently compared to manual or mechanically-driven machinery. The precise control over movements allows for faster cycle times, reduced idle time, and improved overall productivity on the worksite.
5. Enhanced Digging and Lifting Capabilities:
– Hydraulic cylinders enable excavators to perform digging and lifting operations with enhanced capabilities. The force generated by hydraulic cylinders allows excavators to dig deeper and lift heavier loads compared to other types of machinery. This increased digging and lifting capacity contributes to the efficiency of excavators by reducing the number of passes required to complete a task and improving overall productivity.
6. Durability and Reliability:
– Hydraulic cylinders are designed to withstand heavy loads, challenging operating conditions, and frequent use. They are built with robust materials, such as high-strength steel, and undergo stringent quality control measures during manufacturing. The durability and reliability of hydraulic cylinders ensure that excavators can operate efficiently even in demanding environments, minimizing downtime and maximizing productivity.
7. Energy Efficiency:
– Hydraulic systems, including hydraulic cylinders, are known for their energy efficiency. Hydraulic cylinders can deliver high force outputs while consuming relatively low amounts of hydraulic fluid. This energy efficiency translates to lower fuel consumption and reduced operating costs for excavators. The efficient use of hydraulic power contributes to the overall efficiency and sustainability of heavy machinery operations.
8. Safety:
– Hydraulic cylinders play a vital role in ensuring the safety of excavator operations. They provide controlled and predictable movements, reducing the risk of sudden or uncontrolled motions. The precise control offered by hydraulic cylinders allows operators to perform tasks safely and accurately, minimizing the chances of accidents or damage to the machinery or surrounding environment.
Overall, hydraulic cylinders are essential components that significantly contribute to the efficiency of heavy machinery like excavators. By providing force, precise control, versatility, increased productivity, enhanced capabilities, durability, energy efficiency, and safety, hydraulic cylinders enable excavators to perform a wide range of tasks efficiently and effectively in various industries, including construction, mining, and landscaping.
editor by CX 2024-02-15
China factory 150mm-450mm Tianjian by Plywood Case Scissor Lift Hydraulic Cylinders Cylinder with ISO9001 with Good quality
Product Description
China Manufacturer Mining Dump Truck Spare Parts Front Rear Ride Oil Suspension Nitrogen Hydraulic Cylinder Made in China
Product Description:
Widely used in equipment for Coal&mine,Engineering.
Special structural design, high-strength material use, and special heat treatment and welding processes ensure that the oil cylinder has extremely high fatigue durability under high pressure and heavy load.
The front and rear suspension cylinders can be analyzed and calculated based on the parameters provided by customers, and the stiffness and damping curves required by customers can be designed.
The surface of the piston rod adopts special surface treatment to ensure excellent wear and corrosion resistance of the piston rod.
Select heavy-duty sealing rings to meet the harsh working conditions of the mining area, ensuring excellent dustproof and sealing performance of the oil cylinder.
Select a wide series and high bearing capacity integrated guide ring, with strong lateral force resistance.
The interior of the lifting cylinder can be designed with a buffer structure to avoid excessive impact during lifting and lowering processes.
The steering cylinder can be equipped with a built-in displacement sensor to monitor the cylinder stroke in real-time.
The piston accumulator adopts a dual piston design, with high and low pressure chambers to meet various road conditions.
The reliable sealing structure design of the piston accumulator ensures the separation of oil and gas.
Product Display:
Front suspension cylinder for mining dump truck
Rear suspension cylinder for mining dump truck
Specifications:
Item | Specifications |
Bore Diameter | 150mm-450mm,Customized |
Rod Diameter | 120mm-400mm,Customized |
Stroke | 200-500mm,Customized |
Working Pressure | 7-45Mpa,Customized |
Surface treatment of piston rod | HaHard Chrome Plating,Electroplated Milky White Chromium+Hard Chromium,Nickel Plating+Hard Chromium Plating,High-Velocity Oxygen-Fuel CrC NiC,Ceramic Coating,Nitriding,Laser Cladding |
Tube&Barrel | High tensile cold drawn tube, precision honed for extended seal life |
Seal Type | Parker,NOK, Hallite GAPI or as customer’s requirement |
Certificate | ISO9001,CE,SGS. |
Colour | Yellow,Red,Black,Pink,Customized |
Packaging | metal case;plywood case;carton or as requirement |
MOQ | 1pcs,According to products |
Brand | tianjian or customer’s logo |
Service | OEM & ODM |
Production Time | Based on order quantity. normally 30-45days. |
Price Advantage | Competitive factory price with guaranteed quality |
Business Type | Manufacturer |
Mounting Method:
Appliactions:Mining Dump Truck
Our Factory:
Inspection Process:
Inspection Type | Inspection Standard |
Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
Final Function Testing | All the hydraulic cylinders take hydraulic function test |
Packing & Delivery:
About US:Certificates
ZheJiang Tianjian Hydraulic Technology Co.,Ltd is specializing in the production of various types of hydraulic cylinders as well as cylinder barrel, piston cylinder and other cylinder accessories.
As a highly specialized manufacturer of hydraulic cylinders, tianjian provides design optimization solutions and reliable products to many customers at home and abroad. No matter in construction machinery, railway bridge machinery, port ship machinery, metallurgy and mining machinery, oil and light industry machinery, special vehicles and other industries, tianjian can provide various standard and non-standard hydraulic cylinder design optimization schemes and products according to users’ requirements, and provide integrated services for perfection and quality.
Our Customers
If possible, when contact with us, please apply information as below
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
|
|
|
|
|
|
Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.
And if you have samples, we can manufacture according to your samples after sending to us.
Welcome to our factory if you have any time.
Your satisfaction is our biggest motivation.
Now, you can contact with us for any question or inquiry.
FAQ:
1, What does your company do?
A: we are a supplier of high quality hydraulic products including Hydraulic Cylinder, Hydraulic Motor, Hydraulic Power Pack, Hydraulic station and other Hydraulic components.
2, Are you a manufacture or a trading company?
A: We are a manufacturer.
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, CSA and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 45-60 days and the Motor need about 30-50days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. L/C is also acceptable for amount over 20,000USD.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Certification: | GS, RoHS, CE, ISO9001 |
---|---|
Pressure: | Medium Pressure |
Work Temperature: | High Temperature |
Acting Way: | Double Acting |
Working Method: | Straight Trip |
Adjusted Form: | Regulated Type |
Samples: |
US$ 3000/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
|
|
---|
Can hydraulic cylinders be integrated with modern telematics and remote monitoring?
Yes, hydraulic cylinders can indeed be integrated with modern telematics and remote monitoring systems. The integration of hydraulic cylinders with telematics and remote monitoring technology offers numerous benefits, including enhanced operational efficiency, improved maintenance practices, and increased overall productivity. Here’s a detailed explanation of how hydraulic cylinders can be integrated with modern telematics and remote monitoring:
1. Sensor Integration:
– Hydraulic cylinders can be equipped with various sensors to gather real-time data about their performance and operating conditions. Sensors such as pressure transducers, temperature sensors, position sensors, and load sensors can be integrated directly into the cylinder or its associated components. These sensors provide valuable information about parameters such as pressure, temperature, position, and load, enabling remote monitoring and analysis of the cylinder’s behavior.
2. Data Transmission:
– The data collected from the sensors in hydraulic cylinders can be transmitted wirelessly or through wired connections to a central monitoring system. Wireless communication technologies such as Bluetooth, Wi-Fi, or cellular networks can be employed to transmit data in real-time. Alternatively, wired connections such as Ethernet or CAN bus can be utilized for data transmission. The choice of communication method depends on the specific requirements of the application and the available infrastructure.
3. Remote Monitoring Systems:
– Remote monitoring systems receive and process the data transmitted from hydraulic cylinders. These systems can be cloud-based or hosted on local servers, depending on the implementation. Remote monitoring systems collect and analyze the data to provide insights into the cylinder’s performance, health, and usage patterns. Operators and maintenance personnel can access the monitoring system through web-based interfaces or dedicated software applications to view real-time data, receive alerts, and generate reports.
4. Condition Monitoring and Predictive Maintenance:
– Integration with telematics and remote monitoring enables condition monitoring and predictive maintenance of hydraulic cylinders. By analyzing the collected data, patterns and trends can be identified, allowing for the detection of potential issues or anomalies before they escalate into major problems. Predictive maintenance algorithms can be applied to the data to generate maintenance schedules, recommend component replacements, and optimize maintenance activities. This proactive approach helps prevent unexpected downtime, reduces maintenance costs, and maximizes the lifespan of hydraulic cylinders.
5. Performance Optimization:
– The data collected from hydraulic cylinders can also be utilized to optimize their performance. By analyzing parameters such as pressure, temperature, and load, operators can identify opportunities for improving operational efficiency. Insights gained from the remote monitoring system can guide adjustments in system settings, load management, or operational practices to optimize the performance of hydraulic cylinders and the overall hydraulic system. This optimization can result in energy savings, improved productivity, and reduced wear and tear.
6. Integration with Equipment Management Systems:
– Telematics and remote monitoring systems can be integrated with broader equipment management systems. This integration allows hydraulic cylinder data to be correlated with data from other components or related machinery, providing a comprehensive view of the overall system’s performance. This holistic approach enables operators to identify potential interdependencies, optimize system-wide performance, and make informed decisions regarding maintenance, repairs, or upgrades.
7. Enhanced Safety and Fault Diagnosis:
– Telematics and remote monitoring can contribute to enhanced safety and fault diagnosis in hydraulic systems. Real-time data from hydraulic cylinders can be used to detect abnormal conditions, such as excessive pressure or temperature, which may indicate potential safety risks. Fault diagnosis algorithms can analyze the data to identify specific issues or malfunctions, enabling prompt intervention and reducing the risk of catastrophic failures or accidents.
In summary, hydraulic cylinders can be effectively integrated with modern telematics and remote monitoring systems. This integration enables the collection of real-time data, remote monitoring of performance, condition monitoring, predictive maintenance, performance optimization, integration with equipment management systems, and enhanced safety. By harnessing the power of telematics and remote monitoring, hydraulic cylinder users can achieve improved efficiency, reduced downtime, optimized maintenance practices, and enhanced overall productivity in various applications and industries.
What considerations are important when selecting hydraulic cylinders for mobile equipment?
To select hydraulic cylinders for mobile equipment, several important considerations need to be taken into account. Here are the key factors to consider:
- Load Capacity: Determine the maximum load or force that the hydraulic cylinder will need to support. This includes both the static load and any dynamic or shock loads that may be encountered during operation.
- Stroke Length: Consider the required stroke length, which is the distance the hydraulic cylinder can extend and retract. Ensure that the stroke length is sufficient for the specific application and range of motion needed.
- Operating Pressure: Determine the maximum operating pressure required for the hydraulic system. This will depend on the load and the specific application. Select a hydraulic cylinder with a pressure rating that exceeds the maximum operating pressure to ensure safety and durability.
- Mounting Style: Consider the available space and the mounting requirements of the mobile equipment. Hydraulic cylinders come in various mounting styles, such as flange, trunnion, clevis, and pivot, among others. Choose a mounting style that is compatible with the equipment and provides the necessary support and stability.
- Size and Weight: Take into account the physical dimensions and weight of the hydraulic cylinder. Ensure that it can fit within the available space and that the equipment can support its weight without compromising performance or safety.
- Speed and Precision: Evaluate the required speed and precision of the hydraulic cylinder’s movement. Different cylinder designs and configurations can affect the speed and accuracy of motion. Consider factors such as cylinder bore size, rod diameter, and the presence of cushioning or dampening features.
- Environmental Factors: Assess the operating environment of the mobile equipment. Consider factors such as temperature extremes, exposure to moisture, dust, and chemicals. Select hydraulic cylinders with appropriate seals and coatings that can withstand the environmental conditions and prevent corrosion or damage.
- Reliability and Maintenance: Consider the reliability and maintenance requirements of the hydraulic cylinders. Look for reputable manufacturers that provide high-quality products with a proven track record. Evaluate factors such as expected service life, availability of spare parts, and ease of maintenance.
- Cost: Finally, consider the cost of the hydraulic cylinders, including the initial purchase price, installation costs, and long-term maintenance expenses. While it is essential to find a cost-effective solution, prioritize quality and performance to ensure safe and efficient operation.
Can you explain the role and significance of hydraulic cylinders in machinery?
Hydraulic cylinders play a crucial role in machinery across various industries. They are essential components that provide controlled and powerful linear motion, enabling the operation of heavy equipment and facilitating numerous tasks. The role and significance of hydraulic cylinders in machinery can be explained in detail as follows:
Role of Hydraulic Cylinders:
– Conversion of Hydraulic Energy: Hydraulic cylinders convert hydraulic energy, typically in the form of pressurized hydraulic fluid, into linear force and motion. This conversion allows machinery to perform tasks such as lifting, pushing, pulling, clamping, tilting, and controlling various mechanisms.
– Generation of Linear Motion: Hydraulic cylinders generate linear motion by utilizing the principles of Pascal’s law. When hydraulic fluid is directed into one side of the cylinder, it applies pressure on the piston, resulting in linear movement of the piston and the attached piston rod. This linear motion can be used to actuate other components within the machinery or directly perform the required task.
– Force Generation: Hydraulic cylinders are capable of generating high forces due to the hydraulic pressure applied to the piston. The force output of a hydraulic cylinder depends on the surface area of the piston and the pressure of the hydraulic fluid. This force allows machinery to exert significant power for lifting heavy loads, applying pressure, or overcoming resistance.
– Precise Control: Hydraulic cylinders offer precise control over the linear motion and force exerted. By regulating the flow of hydraulic fluid, the speed and direction of the cylinder’s movement can be accurately adjusted. This level of control is crucial in machinery that requires precise positioning, delicate movements, or synchronization of multiple cylinders.
– Integration with Hydraulic Systems: Hydraulic cylinders are integral parts of hydraulic systems used in machinery. They work in conjunction with hydraulic pumps, valves, and actuators to create a complete hydraulic circuit. This integration allows for efficient power transmission, control, and coordination of various machine functions.
Significance of Hydraulic Cylinders:
– Heavy Equipment Operation: Hydraulic cylinders are vital in heavy machinery used in construction, mining, agriculture, material handling, and other industries. They enable the lifting and movement of heavy loads, the operation of attachments, and the performance of tasks that require high force and precision.
– Versatility and Adaptability: Hydraulic cylinders are versatile components that can be designed and tailored to meet specific machinery requirements. They can be integrated into various types of equipment and customized based on factors such as force capacity, stroke length, speed, and mounting options. This adaptability makes hydraulic cylinders suitable for diverse applications.
– Durability and Reliability: Hydraulic cylinders are built to withstand rigorous operating conditions, including high pressures, heavy loads, and continuous use. They are designed with robust materials, precise machining, and effective sealing systems to ensure durability and reliability over extended periods of operation.
– Safety and Load Control: Hydraulic cylinders provide safe and controlled operation in machinery. They offer overload protection mechanisms, such as relief valves, to prevent damage caused by excessive force or pressure. Additionally, hydraulic cylinders allow for precise load control, minimizing the risk of accidents during lifting, lowering, or positioning of heavy loads.
– Compact Design: Hydraulic cylinders offer a high power-to-size ratio, allowing for compact machinery design. Their relatively small size compared to the forces they can generate makes them suitable for applications where space is limited or weight restrictions apply.
– Energy Efficiency: Hydraulic cylinders contribute to energy efficiency in machinery. The use of hydraulic systems allows for the transfer of power over long distances without significant power losses. Additionally, hydraulic cylinders can incorporate energy-saving features such as load-sensing technology and regenerative circuits, reducing energy consumption.
Overall, hydraulic cylinders play a vital role in machinery by providing controlled and powerful linear motion. Their significance lies in their ability to convert hydraulic energy, generate high forces, offer precise control, integrate with hydraulic systems, and facilitate the operation of heavy equipment across various industries. Hydraulic cylinders contribute to increased productivity, safety, and efficiency in machinery applications, making them indispensable components in modern-day engineering.
editor by CX 2024-02-06
China Good quality Office Chair Piston Tables and Chairs Heavy Accessories Chairs Chairs Barstool Piston Office Chair Gas Lift Cylinder Replacement Gas Lift Cylinder Hydraulic vacuum pump diy
Product Description
Product Description
Specifications These gas springs are used for the office chairs and various other systems where step less height adjustment is required. These gas springs bring comfort to the occupant who is carring out various activities while sitting for long periods. |
Advantages:1) ease of height adjustment with touch of a knob, to suit the mood of the occupant and to achieve the operational height conformity for comfort better productivity.2) slight cushioning effect in the block condition, resist or reduces the pressure on the back while sitting or occupying the chair for a long period.3) easy installation.4)this gas springs facilitates ergonomic characteristic in seating system. |
Areas of application 1) swivel chairs for smooth height adjustment. 2) industrial chairs and stools for ergonomic sitting in the industry. 3) dental stools and ophthalmic chairs. 4) work tables. 5) beauty parlor chairs |
Model | C | S | L | V | X | Y | F1±1KG |
MX-40mm | 40D | 210 | 250 | 135 | 60 | 10 | 500 |
MX-65mm | 65D | 215 | 280 | 160 | 60 | 10 | 480/550 |
MX-85mm | 85D | 235 | 320 | 175 | 60 | 10 | 400 |
MX-100mm | 100D | 250 | 360 | 185 | 60 | 10 | 400 |
MX-120mm | 120D | 270 | 390 | 195 | 60 | 10 | 400 |
MX-140mm | 140D | 290 | 430 | 225 | 60 | 10 | 380 |
MX-160mm | 160D | 330 | 510 | 285 | 60 | 10 | 380 |
MX-200mm | 200D | 360 | 560 | 295 | 60 | 10 | 380 |
MX-260mm | 260D | 440 | 700 | 365 | 60 | 10 | 380 |
Company Profile
Production Workshop
Packaging & Shipping
Certifications
FAQ
1.Q: What is our factory product range?
A:1)Office chair parts.Such as office chair castor wheel,shaft collar,gas spring for cabinet,office chair gas spring.
2.Q: How to order?
A:Please send us your purchase order by Email or Fax.
1) Product information:Quantitiy,Specification(size , color, logo and packing requirement),
2) Delivery time required.
3) Shipping information:Company name,Address,Phone number,Destination seaport/airport.
4) Forwarder’s contact details if there is any in China.
3.Q: How long and how to get sample from us ?
A:1) If you need some sample to text,we can make as per your request,please provide us PDF or AI for Making.
2) Lead time for making sample:about 7 days
3) The transportation freight of samples: the freight depends on the weight and packing size and your area.
4.Q: What is the payment terms for sample cost and order amount?
A:For sample, we accept the payment sent by West Union,Paypal, for orders, we can accept T/T or L/C at sight.
5.Q: What is the whole process for doing business with us ?
A:1) First,please provide details of the products you need we quote for you.
2) If price is acceptable and client need sample,we provide samples for your reference.
3) If client approve sample and require for bulk production for order,we will provide Proforma Invoice for client,and we will arrange to produce at once when we get 30% deposit.
4) We will send photos of all goods,packing,details,and B/L copy for client after goods are finished.We will arrange shipment and provide original B/L when the client pay the balance.
6.Q: Can the logo or company name to be printed on the products or package?
A:Sure.Your logo or company name can be printed on your products by stamping, printing,embossing,die cast, coating or sticker.
7.Q: What advantages we have?
A:Rich experience: We have more than 10 years experience in this industry.
That means,we can preview the problems for the orders and products.
Therefore,it will make sure to reduce the risk of bad situation to happen.
Point to point service: There is 1 sale who will serve you from inquiry to products shipped out.During the process,you just need to discuss with her for all problems and the way saves much time.
Free design: If you are not ready for the designs,the professional designers will be able to help you with it freely.
Strict QC: For each order,strict inspection will be carried out by the QC department before shipping.The bad quality will be avoid within door.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Function: | Pressed |
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Material: | Stainless Steel |
Usage: | Industrial, Furniture |
Load Type: | Compression |
Production Process: | Hot Roll |
Shape: | Cylinder |
Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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How do hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes?
Hydraulic cylinders play a crucial role in enhancing the overall cost-effectiveness of industrial processes. They offer several advantages and contribute to increased productivity, improved efficiency, reduced maintenance costs, and enhanced operational performance. Here’s a detailed explanation of how hydraulic cylinders contribute to the cost-effectiveness of industrial processes:
1. High Power Density:
– Hydraulic cylinders provide a high power-to-weight ratio, allowing them to generate substantial force in a compact design. This power density enables the use of smaller and lighter equipment, reducing material and manufacturing costs, and increasing the efficiency of industrial processes.
2. Precise Force and Position Control:
– Hydraulic cylinders offer precise force and position control, allowing for accurate movement and positioning of machinery or workpieces. This level of control enhances process efficiency, reduces material waste, and improves overall product quality. Precise force control also minimizes the risk of equipment damage, further reducing maintenance and repair costs.
3. High Load Handling Capacity:
– Hydraulic cylinders are known for their ability to handle high loads. They can exert significant force, making them suitable for heavy-duty industrial applications. By efficiently handling heavy loads, hydraulic cylinders contribute to increased productivity and throughput, reducing the need for additional equipment and streamlining industrial processes.
4. Flexibility and Versatility:
– Hydraulic cylinders offer a high degree of flexibility and versatility in industrial processes. They can be easily integrated into various types of machinery and equipment, allowing for diverse applications. This adaptability reduces the need for specialized equipment, resulting in cost savings and increased operational efficiency.
5. Energy Efficiency:
– Hydraulic systems, including hydraulic cylinders, can be designed to operate with high energy efficiency. By utilizing efficient hydraulic circuit designs, advanced control systems, and energy recovery mechanisms, hydraulic cylinders minimize energy waste and reduce operational costs. Energy-efficient hydraulic systems also contribute to a more sustainable and environmentally friendly industrial operation.
6. Durability and Longevity:
– Hydraulic cylinders are built to withstand demanding industrial environments and heavy usage. They are constructed with robust materials and undergo stringent quality control measures to ensure durability and longevity. Their ability to withstand harsh conditions and repetitive motion reduces the need for frequent replacements, minimizing downtime and maintenance costs.
7. Reduced Maintenance Requirements:
– Hydraulic cylinders require relatively low maintenance compared to other types of actuators. Properly designed hydraulic systems with efficient filtration and contamination control mechanisms can prevent damage to the cylinders and extend their service life. Reduced maintenance requirements result in lower downtime, decreased labor costs, and improved cost-effectiveness of industrial processes.
8. System Integration and Automation:
– Hydraulic cylinders can be seamlessly integrated into automated industrial processes. By incorporating hydraulic cylinders into automated systems, tasks can be performed with precision and repeatability, reducing human error and optimizing efficiency. Automation also allows for continuous operation, increasing productivity and overall cost-effectiveness.
9. Cost-Effective Replacement:
– In situations where hydraulic cylinders require replacement or repair, the cost-effectiveness of the process is still maintained. Hydraulic cylinders are typically modular in design, allowing for easy replacement of individual components or complete units. This modularity reduces downtime and associated costs, as only the affected components need to be replaced, rather than the entire system.
In summary, hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes through their high power density, precise control capabilities, high load handling capacity, flexibility, energy efficiency, durability, reduced maintenance requirements, system integration, and cost-effective replacement options. Their ability to enhance productivity, efficiency, and operational performance while minimizing maintenance and downtime costs makes hydraulic cylinders a valuable component in various industrial applications.
Handling Challenges of Different Fluid Viscosities in Hydraulic Cylinders
Hydraulic cylinders are designed to handle the challenges associated with different fluid viscosities. The viscosity of hydraulic fluid can vary based on temperature, type of fluid used, and other factors. Hydraulic systems need to accommodate these variations to ensure optimal performance and efficiency. Let’s explore how hydraulic cylinders handle the challenges of different fluid viscosities:
- Fluid Selection: Hydraulic cylinders are designed to work with a range of hydraulic fluids, each with its specific viscosity characteristics. The selection of an appropriate fluid with the desired viscosity is crucial to ensure optimal performance. Manufacturers provide guidelines regarding the recommended viscosity range for specific hydraulic systems and cylinders. By choosing the right fluid, hydraulic cylinders can effectively handle the challenges posed by different fluid viscosities.
- Viscosity Compensation: Hydraulic systems often incorporate features to compensate for variations in fluid viscosity. For example, some hydraulic systems utilize pressure compensating valves that adjust the flow rate based on the viscosity of the fluid. This compensation ensures consistent performance across different operating conditions and fluid viscosities. Hydraulic cylinders work in conjunction with these compensation mechanisms to maintain precision and control, regardless of the fluid viscosity.
- Temperature Control: Fluid viscosity is highly dependent on temperature. Hydraulic cylinders employ various temperature control mechanisms to address the challenges posed by temperature-induced viscosity changes. Heat exchangers, coolers, and thermostatic valves are commonly used to regulate the temperature of the hydraulic fluid within the system. By controlling the fluid temperature, hydraulic cylinders can maintain the desired viscosity range, ensuring reliable and efficient operation.
- Efficient Filtration: Contaminants in hydraulic fluid can affect its viscosity and overall performance. Hydraulic systems incorporate efficient filtration systems to remove particles and impurities from the fluid. Clean fluid with the appropriate viscosity ensures optimal functioning of hydraulic cylinders. Regular maintenance and filter replacements are essential to uphold the desired fluid viscosity and prevent issues related to fluid contamination.
- Proper Lubrication: Different fluid viscosities can impact the lubrication properties within hydraulic cylinders. Lubrication is essential for minimizing friction and wear between moving parts. Hydraulic systems employ lubricants specifically formulated for the anticipated fluid viscosity range. Adequate lubrication ensures smooth operation and extends the lifespan of hydraulic cylinders, even in the presence of varying fluid viscosities.
In summary, hydraulic cylinders employ various strategies to handle the challenges associated with different fluid viscosities. By selecting appropriate fluids, incorporating viscosity compensation mechanisms, controlling temperature, implementing efficient filtration, and ensuring proper lubrication, hydraulic cylinders can accommodate variations in fluid viscosity. These measures enable hydraulic systems to deliver consistent performance, precise control, and efficient operation across different fluid viscosity ranges.
How do manufacturers ensure the quality and compatibility of hydraulic cylinders?
Manufacturers employ various measures to ensure the quality and compatibility of hydraulic cylinders, ensuring that they meet industry standards, performance requirements, and the specific needs of their customers. Here’s a detailed explanation of the methods and practices used by manufacturers to ensure the quality and compatibility of hydraulic cylinders:
1. Design and Engineering:
– Manufacturers employ skilled engineers and designers who have expertise in hydraulic systems and cylinder design. They use advanced design software and tools to create hydraulic cylinders that meet the desired specifications and performance requirements. Through careful analysis and simulation, manufacturers can ensure that the cylinders are designed to function optimally and provide the necessary force, stroke length, and reliability.
2. Material Selection:
– High-quality materials are crucial for the durability, performance, and compatibility of hydraulic cylinders. Manufacturers carefully select materials such as steel or other alloys based on their strength, corrosion resistance, and suitability for hydraulic applications. They source materials from reputable suppliers and perform quality checks to ensure that the materials meet the required standards and specifications.
3. Quality Control:
– Manufacturers implement robust quality control processes throughout the production of hydraulic cylinders. This includes rigorous inspections and tests at various stages of manufacturing, from raw material inspection to final assembly. Quality control personnel perform dimensional checks, surface finish inspections, and functional tests to verify that the cylinders meet the specified tolerances, performance criteria, and compatibility requirements.
4. Testing and Validation:
– Hydraulic cylinders undergo testing and validation procedures to ensure their performance, reliability, and compatibility. Manufacturers conduct various tests, such as pressure testing, leakage testing, load testing, and endurance testing. These tests simulate real-world operating conditions and verify that the cylinders can withstand the expected loads, pressures, and environmental factors. Additionally, manufacturers may perform compatibility testing to ensure that the cylinders can integrate seamlessly with other hydraulic system components.
5. Compliance with Standards:
– Manufacturers adhere to industry standards and regulations to ensure the quality and compatibility of hydraulic cylinders. They follow standards such as ISO 9001 for quality management systems and ISO 6020/2 or ISO 6022 for hydraulic cylinders. Compliance with these standards ensures that the manufacturing processes, quality control measures, and product performance meet internationally recognized benchmarks.
6. Certification and Accreditation:
– Manufacturers may obtain certifications and accreditations from recognized organizations to demonstrate their commitment to quality and compatibility. Certifications such as ISO certifications or third-party certifications provide assurance to customers that the hydraulic cylinders have undergone rigorous evaluations and meet specific quality and compatibility standards.
7. Customer Collaboration:
– Manufacturers actively engage with customers to understand their specific requirements and ensure compatibility. They work closely with customers to gather application-specific details, such as operating conditions, load requirements, and environmental factors. This collaborative approach allows manufacturers to customize hydraulic cylinders and provide solutions that are perfectly matched to the customer’s needs, ensuring compatibility and optimal performance.
8. Continuous Improvement:
– Manufacturers are committed to continuous improvement in their processes and products. They invest in research and development to incorporate the latest technologies, materials, and manufacturing techniques. By staying updated with industry advancements, manufacturers can enhance the quality, performance, and compatibility of their hydraulic cylinders over time.
By implementing effective design and engineering practices, selecting high-quality materials, conducting rigorous quality control, testing and validation procedures, complying with industry standards, obtaining certifications, collaborating with customers, and embracing continuous improvement, manufacturers ensure the quality and compatibility of hydraulic cylinders. These measures help to deliver reliable, high-performance cylinders that meet the diverse needs of industries and applications.
editor by CX 2024-01-11
China Professional East Ai Versatile Hydraulic Cylinder for Crane Car Lift Tractor Snowplow Dump Truck Applications vacuum pump distributors
Product Description
Hydraulic Cylinder for Crane car lift tractor snowplow dump truck | |||
Part number | Tube dia mm | Rod dia mm | Stroke mm |
205-63-57100 | 120 | 85 | 1285 |
206-63-57100 | 120 | 85 | 1285 |
205-63-57160 | 120 | 85 | 1285 |
205-63-57120 | 135 | 95 | 1490 |
203-63-57130 | 125 | 85 | 1120 |
203-63-57131 | 125 | 85 | 1120 |
205-63-57130 | 125 | 85 | 1120 |
Specifications
1.Supply to USA,Europe,and Australia, Russia.
2.Material:Stainless Steel
3.Professional performance excavator parts supplier
4. High quality and low price
FAQ
Q1: Are you Manufacture or Trade Company?
A1: We are manufacture,we have 20 years experience for supply Metal material and products in domestic.
Q2: How can we guarantee quality?
A2: Always a pre-production sample before mass production;Always final Inspection before shipment;
Q3: What is your terms of payment ?
A3: 1.T/T: 30% deposit in advance, the balance 70% paid before shipment
2.30% down payment, the balance 70% paid against L/C at sight
3.CHINAMFG negotiation
Q4: Can you provide Certificates for aluminum materials ?
A4:Yes,we can supply MTC-Material Test Certificate.
Q5: Can you provide sample?
A5: Yes, we can provide you sample, but you need to pay for the sample and freight firstly. We will return the sample fee after
you make an order.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Certification: | GS, RoHS, CE, ISO9001 |
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Pressure: | Medium Pressure |
Work Temperature: | Normal Temperature |
Acting Way: | Double Acting |
Working Method: | Piston Cylinder |
Adjusted Form: | Switching Type |
Customization: |
Available
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Are there any emerging trends in hydraulic cylinder technology, such as smart features?
Yes, there are several emerging trends in hydraulic cylinder technology, including the integration of smart features. As industries continue to adopt advanced technologies and seek greater efficiency, hydraulic cylinders are being equipped with innovative capabilities to enhance their performance and provide additional benefits. Here are some of the emerging trends in hydraulic cylinder technology:
1. Sensor Integration:
– One of the significant trends in hydraulic cylinder technology is the integration of sensors. Sensors can be embedded within the hydraulic cylinder to monitor various parameters such as pressure, temperature, position, and load. These sensors provide real-time data, allowing for condition monitoring, predictive maintenance, and improved operational control. By collecting and analyzing data, operators can optimize the performance of hydraulic systems, detect potential issues in advance, and prevent failures, resulting in increased reliability and reduced downtime.
2. Connectivity and IoT:
– Hydraulic cylinders are being integrated into the Internet of Things (IoT) ecosystem, enabling connectivity and data exchange. By connecting hydraulic cylinders to a network, operators can remotely monitor and control their performance. IoT-enabled hydraulic cylinders facilitate features such as remote diagnostics, performance optimization, and predictive maintenance. The connectivity aspect allows for better integration with overall equipment systems and enables data-driven decision-making for improved efficiency and productivity.
3. Energy-Efficient Designs:
– With the increasing focus on sustainability and energy efficiency, hydraulic cylinder technology is evolving to incorporate energy-saving features. Manufacturers are developing hydraulic cylinders with improved sealing technologies, reduced friction, and optimized fluid flow dynamics. These advancements minimize energy losses and increase overall system efficiency. Energy-efficient hydraulic cylinders contribute to reduced power consumption, lower operating costs, and a smaller environmental footprint.
4. Advanced Materials and Coatings:
– The use of advanced materials and coatings is another emerging trend in hydraulic cylinder technology. Manufacturers are exploring lightweight materials, such as composites and alloys, to reduce the overall weight of hydraulic cylinders without compromising strength and durability. Furthermore, specialized coatings and surface treatments are being applied to improve corrosion resistance, wear resistance, and lifespan. These advancements enhance the longevity and reliability of hydraulic cylinders, particularly in demanding environments.
5. Intelligent Control Systems:
– Hydraulic cylinder technology is embracing intelligent control systems that optimize performance and enable advanced functionalities. These systems utilize algorithms, machine learning, and artificial intelligence to automate processes, adapt to changing conditions, and optimize hydraulic cylinder movements. Intelligent control systems can adjust parameters in real-time, ensuring precise and efficient operation. This trend allows for increased automation, improved productivity, and enhanced safety in hydraulic system applications.
6. Predictive Maintenance:
– Predictive maintenance is gaining prominence in hydraulic cylinder technology. By utilizing data collected from sensors and monitoring systems, predictive maintenance algorithms can analyze the condition and performance of hydraulic cylinders. This analysis helps to identify potential failures or degradation in advance, enabling proactive maintenance actions. Predictive maintenance reduces unplanned downtime, extends the lifespan of hydraulic cylinders, and optimizes maintenance schedules, resulting in cost savings and improved equipment availability.
7. Enhanced Safety Features:
– Hydraulic cylinder technology is incorporating enhanced safety features to improve operator and equipment safety. These features include integrated safety valves, load monitoring systems, and emergency stop functionalities. Safety systems in hydraulic cylinders help prevent accidents, protect against overloads, and ensure reliable operation. The integration of advanced safety features contributes to safer working environments and compliance with stringent safety regulations.
These emerging trends in hydraulic cylinder technology demonstrate the industry’s focus on innovation, performance optimization, and sustainability. The integration of smart features, connectivity, advanced materials, and predictive maintenance capabilities enables hydraulic cylinders to operate more efficiently, provide real-time insights, and enhance overall system performance. As technology continues to advance, hydraulic cylinder technology is expected to evolve further, offering increased functionality and efficiency for various industries and applications.
Ensuring Consistent Force Output for Repetitive Tasks with Hydraulic Cylinders
Hydraulic cylinders are designed to ensure consistent force output for repetitive tasks. This consistency is essential for maintaining precise control, achieving uniform results, and optimizing the performance of hydraulic systems. Let’s explore how hydraulic cylinders achieve consistent force output for repetitive tasks:
- Design and Manufacturing Standards: Hydraulic cylinders are manufactured to meet strict design and manufacturing standards. These standards ensure that the cylinders are built with precision and accuracy, enabling them to deliver consistent force output. The components, such as the piston, cylinder barrel, seals, and valves, are engineered to work together harmoniously, minimizing variations in force generation.
- Pressure Regulation: Hydraulic systems incorporate pressure regulation mechanisms to maintain a constant pressure level. Pressure relief valves, pressure regulators, and pressure-compensated pumps help maintain a consistent hydraulic pressure throughout the system. By regulating the pressure, hydraulic cylinders receive a consistent supply of pressurized fluid, resulting in consistent force output for repetitive tasks.
- Flow Control: Flow control valves are utilized in hydraulic systems to manage the flow rate of hydraulic fluid. These valves regulate the speed at which the fluid enters and exits the hydraulic cylinder, influencing the force output. By controlling the flow rate, hydraulic cylinders can achieve consistent force output for repetitive tasks. This is particularly important when it comes to tasks that require precise and uniform force application.
- Effective Seal Performance: Sealing systems play a crucial role in hydraulic cylinders by preventing fluid leakage and maintaining pressure integrity. High-quality seals and proper installation ensure effective sealing throughout the cylinder’s operation. By minimizing internal leakage, hydraulic cylinders can maintain consistent force output, even during repetitive tasks.
- Maintenance and Inspection: Regular maintenance and inspection of hydraulic cylinders are essential for ensuring consistent force output. By following maintenance schedules, replacing worn-out components, and monitoring cylinder performance, any potential issues that could affect force consistency can be identified and addressed promptly. This proactive approach helps maintain the reliability and performance of hydraulic cylinders over time.
In summary, hydraulic cylinders employ various mechanisms to ensure consistent force output for repetitive tasks. Adherence to design and manufacturing standards, pressure regulation, flow control, effective seal performance, and regular maintenance all contribute to achieving consistent force output. By maintaining precision, minimizing variations, and addressing potential issues, hydraulic cylinders provide reliable and consistent force generation, facilitating the successful completion of repetitive tasks in various applications.
What safety precautions should be followed when working with hydraulic cylinders?
Working with hydraulic cylinders requires strict adherence to safety precautions to prevent accidents, injuries, and damage to equipment or property. Hydraulic systems operate under high pressures and involve moving parts, which can pose serious hazards if not handled properly. Here’s a detailed explanation of the safety precautions that should be followed when working with hydraulic cylinders:
1. Training and Knowledge:
– Ensure that personnel working with hydraulic cylinders have received adequate training and possess a thorough understanding of hydraulic system operation, maintenance, and safety protocols. Proper training should cover topics such as hydraulic principles, pressure ratings, safe work practices, and emergency procedures. Only trained and authorized personnel should be allowed to handle hydraulic cylinders.
2. Wear Personal Protective Equipment (PPE):
– Always wear appropriate personal protective equipment when working with hydraulic cylinders. This may include safety glasses, gloves, protective clothing, and steel-toed boots. PPE helps protect against potential hazards, such as hydraulic fluid leaks, flying debris, or accidental contact with moving parts.
3. Hydraulic System Inspection:
– Before working with hydraulic cylinders, inspect the entire hydraulic system for any signs of damage, leaks, or loose connections. Check hydraulic hoses, fittings, valves, and cylinders for integrity and secure fastening. If any issues are detected, the system should be repaired or serviced before operation.
4. Relieve Pressure:
– Before performing any maintenance or disassembly on a hydraulic cylinder, it is crucial to relieve the pressure in the system. Follow the manufacturer’s instructions to properly release pressure and ensure that the hydraulic cylinder is depressurized before starting any work. Failure to do so can result in sudden and uncontrolled movement of the cylinder or hydraulic lines, leading to serious injuries.
5. Lockout/Tagout Procedures:
– Implement lockout/tagout procedures to prevent accidental energization of the hydraulic system while maintenance or repair work is being conducted. Lockout/tagout involves isolating the energy source, such as shutting off the hydraulic pump and locking or tagging the controls to prevent unauthorized operation. This procedure ensures that the hydraulic cylinder remains in a safe, non-operational state during maintenance activities.
6. Use Proper Lifting Techniques:
– When working with heavy hydraulic cylinders or components, use proper lifting techniques and equipment to avoid strain or injury. Hydraulic cylinders can be heavy and awkward to handle, so ensure that lifting equipment, such as cranes or hoists, is properly rated and used correctly. Follow safe lifting practices, including securing the load and maintaining a stable lifting posture.
7. Hydraulic Fluid Handling:
– Handle hydraulic fluid with care and follow proper procedures for fluid filling, transfer, and disposal. Avoid contact with the skin or eyes, as hydraulic fluid may be hazardous. Use appropriate containers and equipment to prevent spills or leaks. If any hydraulic fluid comes into contact with the skin or eyes, rinse thoroughly with water and seek medical attention if necessary.
8. Regular Maintenance:
– Perform regular maintenance and inspections on hydraulic cylinders to ensure their safe and reliable operation. This includes checking for leaks, inspecting seals, monitoring fluid levels, and conducting periodic servicing as recommended by the manufacturer. Proper maintenance helps prevent unexpected failures and ensures the continued safe use of hydraulic cylinders.
9. Follow Manufacturer Guidelines:
– Always follow the manufacturer’s guidelines, instructions, and recommendations for the specific hydraulic cylinders and equipment being used. Manufacturers provide important safety information, maintenance schedules, and operational guidelines that should be strictly adhered to for safe and optimal performance.
10. Emergency Preparedness:
– Be prepared for potential emergencies by having appropriate safety equipment, such as fire extinguishers, first aid kits, and emergency eyewash stations, readily available. Establish clear communication channels and emergency response procedures to promptly address any accidents, leaks, or injuries that may occur during hydraulic cylinder operations.
By following these safety precautions, individuals working with hydraulic cylinders can minimize the risk of accidents, injuries, and property damage. It is essential to prioritize safety, maintain awareness of potential hazards, and ensure compliance with relevant safety regulations and industry standards.
editor by CX 2023-12-22
China Best Sales Long Stroke Multistage Telescopic Single Acting Lift Hydraulic Cylinder for Mining Dump Truck Spare Parts Made in China vacuum pump adapter
Product Description
Long Stroke Multistage Telescopic Single Acting Lift Hydraulic Cylinder for Mining Dump Truck Spare Parts Made in China
Product Specifications :
Item | Specifications |
Function | Lifting/lowering the truck body for cargo dumping |
Bore diameter | 120mm-480mm,customizable |
Bod diameter | 90mm-390mm,customizable |
Stroke | 3000mm-12000mm,customizable |
Stage | 2-6stages,customizable |
Surface treatment of piston rod | HaHard Chrome Plating,Electroplated Milky White Chromium+Hard Chromium,Nickel Plating+Hard Chromium Plating,High-Velocity Oxygen-Fuel CrC NiC,Ceramic Coating,Nitriding,Laser Cladding |
Work Pressure | Maximum 38MPa,Customizable |
Material | High tensile cold drawn tube, precision honed for extended seal life |
Mounting | Earring,Flange,Clevis.Foot,Trunnion,Customizable |
Seal Type | Parker,NOK, Hallite or as customer’s requirement |
Warrenty | 18 months |
MOQ | 1 pcs |
Production Time | Based on order quantity.normally 30-40 days. |
Certification | ISO9001,CE, SGS |
Packaging | metal case,plywood case,carton or as requirement |
Service | OEM & ODM |
Price Advantage | Competitive factory price with guaranteed quality |
Business Type | Manufacturer |
Product Display:
Mounting Method:
Appliactions:Mining Machinery,Mining Dump Truck
Other Related Products
Our Factory:
Quality Assurance:
Inspection Type | Inspection Standard |
Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
Final Function Testing | All the hydraulic cylinders take hydraulic function test |
Inspection of Mechanical Properties of Raw Materials
Process Inspection
Final Testing
Packing & Delivery:
About US:
Our Certificate
Our Main Customers
ZheJiang Tianjian Hydraulic Technology Co.,Ltd is specializing in the production of various types of hydraulic cylinders as well as cylinder barrel, piston cylinder and other cylinder accessories.
As a highly specialized manufacturer of hydraulic cylinders, tianjian provides design optimization solutions and reliable products to many customers at home and abroad. No matter in construction machinery, railway bridge machinery, port ship machinery, metallurgy and mining machinery, oil and light industry machinery, special vehicles and other industries, tianjian can provide various standard and non-standard hydraulic cylinder design optimization schemes and products according to users’ requirements, and provide integrated services for perfection and quality.
If possible, when contact with us, please apply information as below
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
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Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.
And if you have samples, we can manufacture according to your samples after sending to us.
Welcome to our factory if you have any time.
Your satisfaction is our biggest motivation.
Now, you can contact with us for any question or inquiry.
FAQ:
1, What does your company do?
A: we are a supplier of high quality hydraulic products including Hydraulic Cylinder, Hydraulic Motor, Hydraulic Power Pack, Hydraulic station and other Hydraulic components.
2, Are you a manufacture or a trading company?
A: We are a manufacturer.
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, CSA and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 45-60 days and the Motor need about 30-50 days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. L/C is also acceptable for amount over 20,000USD.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts
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Certification: | GS, RoHS, CE, ISO9001 |
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Pressure: | High Pressure |
Work Temperature: | High Temperature |
Acting Way: | Double Acting |
Working Method: | Straight Trip |
Adjusted Form: | Regulated Type |
Samples: |
US$ 2100/Set
1 Set(Min.Order) | |
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Customization: |
Available
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What advancements in hydraulic cylinder technology have improved sealing and reliability?
Advancements in hydraulic cylinder technology have continuously contributed to improving sealing and reliability in hydraulic systems. These advancements aim to address common challenges such as leakage, wear, and failure of seals, ensuring optimal performance and longevity. Here are several key advancements that have significantly improved sealing and reliability in hydraulic cylinders:
1. High-Performance Sealing Materials:
– The development of advanced sealing materials has greatly improved the sealing capabilities of hydraulic cylinders. Traditional sealing materials like rubber have been replaced or enhanced with high-performance materials such as polyurethane, PTFE (polytetrafluoroethylene), and various composite materials. These materials offer superior resistance to wear, temperature, and chemical degradation, resulting in improved sealing performance and extended seal life.
2. Enhanced Seal Designs:
– Advancements in seal designs have focused on improving sealing efficiency and reliability. Innovative seal profiles, such as lip seals, wipers, and scrapers, have been developed to optimize fluid retention and prevent contamination. These designs provide better sealing performance, minimizing the risk of fluid leakage and maintaining system integrity. Additionally, improved seal geometries and manufacturing techniques ensure tighter tolerances, reducing the potential for seal failure due to misalignment or extrusion.
3. Integrated Seal and Bearing Systems:
– Hydraulic cylinders now incorporate integrated seal and bearing systems, where the sealing elements also serve as bearing surfaces. This design approach reduces the number of components and potential failure points, improving overall reliability. By integrating seals and bearings, the risk of seal damage or displacement due to excessive loads or misalignment is minimized, resulting in enhanced sealing performance and increased reliability.
4. Advanced Coatings and Surface Treatments:
– The application of advanced coatings and surface treatments to hydraulic cylinder components has significantly improved sealing and reliability. Coatings such as chrome plating or ceramic coatings enhance surface hardness, wear resistance, and corrosion resistance. These surface treatments provide a smoother and more durable surface for seals to operate against, reducing friction and improving sealing performance. Moreover, specialized coatings can also provide self-lubricating properties, reducing the need for additional lubrication and enhancing reliability.
5. Sealing System Monitoring and Diagnostic Technologies:
– The integration of monitoring and diagnostic technologies in hydraulic systems has revolutionized seal performance and reliability. Sensors and monitoring systems can detect and alert operators to potential seal failures or leaks before they escalate. Real-time monitoring of pressure, temperature, and seal performance parameters allows for proactive maintenance and early intervention, preventing costly downtime and ensuring optimal sealing and reliability.
6. Computational Modeling and Simulation:
– Computational modeling and simulation techniques have played a significant role in advancing hydraulic cylinder sealing and reliability. These tools enable engineers to analyze and optimize seal designs, fluid flow dynamics, and contact stresses. By simulating various operating conditions, potential issues such as seal extrusion, wear, or leakage can be identified and mitigated early in the design phase, resulting in improved sealing performance and enhanced reliability.
7. Systematic Maintenance Practices:
– Advances in hydraulic cylinder technology have also emphasized the importance of systematic maintenance practices to ensure sealing and overall system reliability. Regular inspection, lubrication, and replacement of seals, as well as routine system flushing and filtration, help prevent premature seal failure and optimize sealing performance. Implementing preventive maintenance schedules and adhering to recommended service intervals contribute to extended seal life and enhanced reliability.
In summary, advancements in hydraulic cylinder technology have led to significant improvements in sealing and reliability. High-performance sealing materials, enhanced seal designs, integrated seal and bearing systems, advanced coatings and surface treatments, sealing system monitoring and diagnostics, computational modeling and simulation, and systematic maintenance practices have all played key roles in achieving optimal sealing performance and increased reliability. These advancements have resulted in more efficient and dependable hydraulic systems, minimizing leakage, wear, and failure of seals, and ultimately improving the overall performance and longevity of hydraulic cylinders in diverse applications.
Contribution of Hydraulic Cylinders to the Precision of Robotic and Automation Systems
Hydraulic cylinders play a significant role in enhancing the precision of robotic and automation systems. These systems rely on precise and controlled movements to perform various tasks with accuracy and repeatability. Let’s explore how hydraulic cylinders contribute to the precision of robotic and automation systems:
- Precise Positioning: Hydraulic cylinders enable precise positioning of robotic arms or automation components. They provide accurate control over the linear motion required for tasks such as picking, placing, and assembly. By precisely controlling the extension and retraction of the hydraulic cylinder, the system can achieve the desired position with high accuracy, ensuring precise alignment and consistent results.
- Controlled Motion: Hydraulic cylinders offer controlled and smooth motion, which is crucial for precise operation in robotic and automation systems. The flow of hydraulic fluid can be precisely regulated to control the speed and acceleration of the cylinder’s movement. This precise control allows for gentle and controlled movements, minimizing vibrations, overshooting, or jerky motions that could affect the accuracy of the system.
- Force Control: Hydraulic cylinders provide force control capabilities that contribute to precision in robotic and automation systems. By adjusting the hydraulic pressure, the force exerted by the cylinder can be precisely controlled. This is particularly valuable in applications that require delicate force-sensitive tasks, such as gripping fragile objects or performing precise force feedback during assembly or testing processes.
- Load Handling: Hydraulic cylinders are capable of handling heavy loads, allowing robotic and automation systems to manipulate and transport objects with precision. The high force capabilities of hydraulic cylinders ensure secure and stable handling of loads, minimizing the risk of slippage or imprecise positioning. This is crucial in applications where precise control over heavy objects is required, such as material handling or industrial assembly processes.
- Durability and Reliability: Hydraulic cylinders are known for their durability and reliability in demanding industrial environments. The ability to withstand repeated use, high loads, and harsh conditions ensures consistent performance over time. This reliability contributes to the precision of robotic and automation systems, as any deviation or failure in the cylinder’s movement could lead to inaccuracies or disruptions in the system’s operation.
In summary, hydraulic cylinders make significant contributions to the precision of robotic and automation systems by enabling precise positioning, controlled motion, force control, load handling, and offering durability and reliability. These capabilities ensure accurate and repeatable movements, minimize errors, and enhance the overall precision of the system. By incorporating hydraulic cylinders into robotic and automation systems, manufacturers can achieve higher levels of precision, efficiency, and productivity in various industrial applications.
Which industries and machinery commonly use hydraulic cylinders for power transmission?
Hydraulic cylinders are widely used in various industries and machinery for power transmission due to their ability to generate high force, precise control, and reliable operation. They play a crucial role in converting hydraulic energy into mechanical force and motion. Here are the detailed industries and machinery that commonly utilize hydraulic cylinders for power transmission:
1. Construction and Heavy Equipment:
– Hydraulic cylinders are extensively used in the construction industry for tasks involving heavy lifting, pushing, and positioning. They are employed in cranes, excavators, loaders, bulldozers, and other heavy equipment to lift and move heavy loads, operate attachments, and manipulate construction materials. Hydraulic cylinders provide the necessary force and control for tasks such as lifting and lowering buckets, extending and retracting booms, and tilting blades.
2. Material Handling and Logistics:
– In material handling and logistics applications, hydraulic cylinders are vital components for the movement and manipulation of goods. They are used in forklifts, stackers, palletizers, and conveyor systems to lift, lower, and position loads with precision. Hydraulic cylinders enable the efficient transfer of heavy objects, facilitate stacking and sorting operations, and contribute to the smooth operation of material handling equipment.
3. Agriculture and Farming:
– The agricultural industry relies on hydraulic cylinders for various tasks in farming equipment. Tractors, harvesters, sprayers, and loaders utilize hydraulic cylinders to perform functions such as lifting and lowering implements, adjusting the position of attachments, and steering operations. Hydraulic cylinders enable efficient and precise control in tasks like plowing, tilling, harvesting, and baling, enhancing productivity and convenience in agricultural operations.
4. Mining and Extraction:
– Hydraulic cylinders are extensively utilized in the mining and extraction industry for their ability to handle heavy loads and operate in challenging environments. They are employed in mining equipment such as dump trucks, loaders, and excavators for tasks like ore extraction, rock breaking, and material transport. Hydraulic cylinders provide the force required for excavating, loading, and dumping operations, contributing to the efficiency and productivity of mining operations.
5. Manufacturing and Industrial Machinery:
– Hydraulic cylinders are an integral part of various manufacturing and industrial machinery. They are utilized in presses, stamping machines, injection molding machines, and metal forming equipment to apply force for shaping, bending, and pressing operations. Hydraulic cylinders enable precise control over the force and speed required for manufacturing processes, ensuring accurate and consistent results.
6. Automotive and Transportation:
– Hydraulic cylinders are employed in the automotive and transportation industry for a range of applications. They are used in vehicle lifting systems, such as car lifts and hydraulic jacks, for maintenance and repairs. Hydraulic cylinders are also utilized in bus doors, truck tailgates, and cargo handling systems to provide controlled movement and positioning. Additionally, hydraulic suspension systems in trucks, buses, and trailers use hydraulic cylinders for load leveling and stability.
7. Aerospace and Aviation:
– The aerospace and aviation industry relies on hydraulic cylinders for various applications, including aircraft landing gear, wing flaps, and flight control systems. Hydraulic cylinders provide the necessary force and precise control for extending and retracting landing gear, adjusting wing surfaces, and actuating control surfaces. They contribute to the safe and efficient operation of aircraft, ensuring reliable performance during takeoff, landing, and flight maneuvers.
8. Marine and Offshore:
– Hydraulic cylinders are utilized in marine and offshore equipment for a wide range of tasks. They are found in ship and boat steering systems, hatch covers, cranes, winches, and anchor handling equipment. Hydraulic cylinders enable precise control and powerful force transmission in maritime applications, supporting navigation, cargo handling, and offshore operations.
In summary, hydraulic cylinders are commonly used in industries such as construction, material handling, agriculture, mining, manufacturing, automotive, aerospace, marine, and more. They are integral components in machinery and equipment that require reliable power transmission, precise control, and the ability to handle heavy loads. The versatile nature of hydraulic cylinders allows them to be adapted to various applications, contributing to increased efficiency, productivity, and safety in numerous industries.
editor by CX 2023-12-21