Product Description
Fostar’s War CHINAMFG series
FSD-XXY double column gantry lift machine
Quality assurance
Leading technology/accurate measurement/simple operation/full
Guidance
Commodity information
Product name: FSD-2140X double column gantry lift machine
Brand Name: Fostar CHINAMFG
Model: FSD-XXY
Net weight: 570KG, gross weight: 620KG
Floor space: Length 2870 x Width 500 × 610 high
Product structure
Double column lift
(Non seat tube type manual unlocking)
Lifting weight: 4000kg
Lifting height: 1900mm
Minimum height: 100mm
Total height: 2820mm
Total width: 3280mm
Width inside the column: 2790mm
Lifting time: 50s-60s
Motor power: 2.2kw
Power requirement: 380V/220V
1. The height of the column is 4.75mm thick steel plate, the column is not distorted, no deformation, high safety performance.
2. Adopt high quality cylinder, cylinder quality guarantee for 3 years, free replacement of the cylinder during the warranty period.
3. The transmission chain adopts a single 121 section 4×4 shield chain, quality assurance products.
4. The power unit adopts the international famous brand of pure copper core motor.
5. The safety lock will be automatically locked when rising to ensure the safety when rising.
6. There are beam connections between the 2 columns, with a limiting device, to ensure safe power off.
Product features:
Double column gantry lifting machine is a kind of relatively advanced automobile maintenance equipment, mainly used for the rapid repair and maintenance of various small cars under 4000 kg, replacing the shortcomings of the old gutter repair, with a small area, less investment, high efficiency advantages, is the ideal maintenance equipment for modern automobile repair industry.
Product advantage
1.Can be used for multi – station mobile automatic tracking system Four-wheel positioning survey
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2.Easy operation (With detailed instructions before delivery)
The measurement of four-wheel positioning is not affected by the levelness of lifting platform, and the accuracy of body tilting diagonally is not affected. All vehicle four-wheel positioning parameters can be measured only by pushing or rolling wheels. Lift operation is only a simple operation to control the positive and negative rotation and stop of the switching motor.
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- Reliable quality, low failure rate
Structure adopts the chain drive instead of the original industry commonly used wire drive more safe and reliable.
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Two – column lift as the 4 – wheel positioning operation
1.Stop the car on the ground, install the rim fixture of the four-wheel positioning instrument on the wheel, release the brake and put it in N gear, double-click the computer four-wheel positioning program.
2.Turn on the power switch of the lift machine.
3.Test run the lift machine and adjust to the right position so as to get on the bus. When rising, press the “start” button on the motor, and hear the “click” sound during the rise indicating that the lift locks itself.
4.Park the car at the designated location as required.
5.Adjust the lift so that its 4 support pieces are in the right position of the car. At this time, pay attention to the length of the 4 support arms, and the 4 support pieces contact the body reliably. And as close as possible to the 4 wheels, and let it in the same plane, ensure that the body center of gravity in the first 2 NAI support point after the line after the 2 technical support point in the middle of the line, so that the lifting machine in the rise of the car stable without shaking, tilt R, when the car to take off any parts do not lose center of gravity.
6.Lock the lever arm tightening device in front of the vehicle and slowly and steadily rise the vehicle.
7.Open the operation surface of the four-wheel positioning computer: find the model point and enter the scrolling model interface. According to the prompt, rolling the wheel back and forth will detect the wheel data, then install the steering wheel lock, pull brake, install the brake fixing bracket, start lifting adjustment, if you do not do the kingpin test can jump directly to lift the lift to the position of adjustment, click finish button, adjust the vehicle, the data will be displayed in real time. Lift again according to the required height, refer to the standard data, adjust each positioning Angle after completion, click next. Go to data save or print.
8.Kingpin test is required as described above: after lifting the lift. The car was in the air on all 4 wheels and landed in the nearest safe spot.
9.All the measured results will be displayed automatically when the operation is completed according to the prompts (the direction lock should be released when testing the kingpin, and the seventh item above can be tested only after it is finished .
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Passed ISO quality system certification and export CE certification
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The appearance and color of the product are optional
Technical parameter
| Height of column: | 3660mm |
| Lifting weight (rated parameter) | 4000KG |
| lift | MAX 1750mm |
| Rise and fall time: rise | 45-60S |
| Rise and fall time: fall | 15-25S |
| Lifting arm rotation Angle | 90° |
| Electric voltage: | 2.2KW/220V/380V |
| Driving mode | Electro-hydraulic |
| Machine weight | 570KG |
Standard Accessories
Universal packaging: Two packages
1. The iron frame is packed with 2 main columns and bottom plate couplings, equipped with steel wire and other accessories.
2. Carton packing an electric pump station assembly plus factory documents.
3. Package size: 550*4000*750mm a piece,300*350*700mm 1 piece
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Instructions for use
1.Introduction of structural products
The product consists of 2 main columns and the top beam to form the main engine, the attachment has 4 lifting arm assembly, according to the pump station output hydraulic transmission mechanism: the hydraulic lifting cylinder, through the wire pulley to lift or lower the 4 support arms. To lift the car for maintenance inspection.
2.The main purpose of the machine
Double column gantry lifting machine is a kind of relatively advanced automobile maintenance equipment, mainly used for the rapid repair and maintenance of various small cars under 4000 kg, replacing the shortcomings of the old gutter repair, with a small area, less investment, high efficiency advantages, is the ideal maintenance equipment for modern automobile repair industry.
3.Detection range
It is mainly used for quick repair and detection of various small cars under 4000 kg.
4.Main features
Double column lifting machine is a kind of relatively advanced automobile maintenance equipment, mainly used for the rapid repair and maintenance of various small cars under 3500 kg. It replaces the shortcomings of the old gutter repair. It has the advantages of small area, less investment and high efficiency, and is the ideal maintenance equipment for modern automobile repair industry.
1)The column adopts 4.75mm thick steel plate, no distortion, no deformation, high safety performance.
2)Adopt high quality cylinder, cylinder quality guarantee for 3 years, free replacement of the cylinder during the warranty period.
3)The transmission chain adopts a single 121 section 4×4 shield chain, quality assurance products.
4)The power unit adopts the international famous brand of Deli pure copper core motor.
5)The safety lock will be automatically locked when rising to ensure the safety when rising.
5.How the machine works?
The machine inputs the oil pressure through the hydraulic pump station to drive the piston movement of the hydraulic cylinder, drive the action of the wire transmission mechanism, and drive the car lifting arm in the equipment up and down.
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| After-sales Service: | Video Technical Support, Online Support, Remote Su |
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| Warranty: | 1 Year |
| Type: | Double Cylinder Hydraulic Lift |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes?
Hydraulic cylinders play a crucial role in enhancing the overall cost-effectiveness of industrial processes. They offer several advantages and contribute to increased productivity, improved efficiency, reduced maintenance costs, and enhanced operational performance. Here’s a detailed explanation of how hydraulic cylinders contribute to the cost-effectiveness of industrial processes:
1. High Power Density:
– Hydraulic cylinders provide a high power-to-weight ratio, allowing them to generate substantial force in a compact design. This power density enables the use of smaller and lighter equipment, reducing material and manufacturing costs, and increasing the efficiency of industrial processes.
2. Precise Force and Position Control:
– Hydraulic cylinders offer precise force and position control, allowing for accurate movement and positioning of machinery or workpieces. This level of control enhances process efficiency, reduces material waste, and improves overall product quality. Precise force control also minimizes the risk of equipment damage, further reducing maintenance and repair costs.
3. High Load Handling Capacity:
– Hydraulic cylinders are known for their ability to handle high loads. They can exert significant force, making them suitable for heavy-duty industrial applications. By efficiently handling heavy loads, hydraulic cylinders contribute to increased productivity and throughput, reducing the need for additional equipment and streamlining industrial processes.
4. Flexibility and Versatility:
– Hydraulic cylinders offer a high degree of flexibility and versatility in industrial processes. They can be easily integrated into various types of machinery and equipment, allowing for diverse applications. This adaptability reduces the need for specialized equipment, resulting in cost savings and increased operational efficiency.
5. Energy Efficiency:
– Hydraulic systems, including hydraulic cylinders, can be designed to operate with high energy efficiency. By utilizing efficient hydraulic circuit designs, advanced control systems, and energy recovery mechanisms, hydraulic cylinders minimize energy waste and reduce operational costs. Energy-efficient hydraulic systems also contribute to a more sustainable and environmentally friendly industrial operation.
6. Durability and Longevity:
– Hydraulic cylinders are built to withstand demanding industrial environments and heavy usage. They are constructed with robust materials and undergo stringent quality control measures to ensure durability and longevity. Their ability to withstand harsh conditions and repetitive motion reduces the need for frequent replacements, minimizing downtime and maintenance costs.
7. Reduced Maintenance Requirements:
– Hydraulic cylinders require relatively low maintenance compared to other types of actuators. Properly designed hydraulic systems with efficient filtration and contamination control mechanisms can prevent damage to the cylinders and extend their service life. Reduced maintenance requirements result in lower downtime, decreased labor costs, and improved cost-effectiveness of industrial processes.
8. System Integration and Automation:
– Hydraulic cylinders can be seamlessly integrated into automated industrial processes. By incorporating hydraulic cylinders into automated systems, tasks can be performed with precision and repeatability, reducing human error and optimizing efficiency. Automation also allows for continuous operation, increasing productivity and overall cost-effectiveness.
9. Cost-Effective Replacement:
– In situations where hydraulic cylinders require replacement or repair, the cost-effectiveness of the process is still maintained. Hydraulic cylinders are typically modular in design, allowing for easy replacement of individual components or complete units. This modularity reduces downtime and associated costs, as only the affected components need to be replaced, rather than the entire system.
In summary, hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes through their high power density, precise control capabilities, high load handling capacity, flexibility, energy efficiency, durability, reduced maintenance requirements, system integration, and cost-effective replacement options. Their ability to enhance productivity, efficiency, and operational performance while minimizing maintenance and downtime costs makes hydraulic cylinders a valuable component in various industrial applications.
What considerations are important when selecting hydraulic cylinders for mobile equipment?
To select hydraulic cylinders for mobile equipment, several important considerations need to be taken into account. Here are the key factors to consider:
- Load Capacity: Determine the maximum load or force that the hydraulic cylinder will need to support. This includes both the static load and any dynamic or shock loads that may be encountered during operation.
- Stroke Length: Consider the required stroke length, which is the distance the hydraulic cylinder can extend and retract. Ensure that the stroke length is sufficient for the specific application and range of motion needed.
- Operating Pressure: Determine the maximum operating pressure required for the hydraulic system. This will depend on the load and the specific application. Select a hydraulic cylinder with a pressure rating that exceeds the maximum operating pressure to ensure safety and durability.
- Mounting Style: Consider the available space and the mounting requirements of the mobile equipment. Hydraulic cylinders come in various mounting styles, such as flange, trunnion, clevis, and pivot, among others. Choose a mounting style that is compatible with the equipment and provides the necessary support and stability.
- Size and Weight: Take into account the physical dimensions and weight of the hydraulic cylinder. Ensure that it can fit within the available space and that the equipment can support its weight without compromising performance or safety.
- Speed and Precision: Evaluate the required speed and precision of the hydraulic cylinder’s movement. Different cylinder designs and configurations can affect the speed and accuracy of motion. Consider factors such as cylinder bore size, rod diameter, and the presence of cushioning or dampening features.
- Environmental Factors: Assess the operating environment of the mobile equipment. Consider factors such as temperature extremes, exposure to moisture, dust, and chemicals. Select hydraulic cylinders with appropriate seals and coatings that can withstand the environmental conditions and prevent corrosion or damage.
- Reliability and Maintenance: Consider the reliability and maintenance requirements of the hydraulic cylinders. Look for reputable manufacturers that provide high-quality products with a proven track record. Evaluate factors such as expected service life, availability of spare parts, and ease of maintenance.
- Cost: Finally, consider the cost of the hydraulic cylinders, including the initial purchase price, installation costs, and long-term maintenance expenses. While it is essential to find a cost-effective solution, prioritize quality and performance to ensure safe and efficient operation.
What are the common signs of wear or leakage that indicate hydraulic cylinder issues?
Hydraulic cylinders are critical components in hydraulic systems, and wear or leakage can lead to performance issues and potential system failures. It is important to be aware of the common signs that indicate hydraulic cylinder problems. Here’s a detailed explanation of the common signs of wear or leakage that indicate hydraulic cylinder issues:
1. Fluid Leakage:
– Fluid leakage is one of the most obvious signs of hydraulic cylinder problems. If you notice hydraulic fluid leaking from the cylinder, it indicates a seal failure or damage to the cylinder. Leaking fluid may be visible around the rod, piston, or cylinder body. It is important to address fluid leakage promptly as it can lead to a loss of system efficiency, contamination of the surrounding environment, and potential damage to other system components.
2. Reduced Performance:
– Wear or internal damage to the hydraulic cylinder can result in reduced performance. You may notice a decrease in the cylinder’s force output, slower operation, or difficulty in extending or retracting the cylinder. Reduced performance can be indicative of worn seals, damaged piston or rod, internal leakage, or contamination within the cylinder. Any noticeable decrease in the cylinder’s performance should be inspected and addressed to prevent further damage or system inefficiencies.
3. Abnormal Noise or Vibrations:
– Unusual noise or vibrations during the operation of a hydraulic cylinder can indicate internal wear or damage. Excessive noise, knocking sounds, or vibrations that are not typical for the system may suggest problems such as worn bearings, misalignment, or loose internal components. These signs should be investigated to identify the source of the issue and take appropriate corrective measures.
4. Excessive Heat:
– Overheating of the hydraulic cylinder is another sign of potential issues. If the cylinder feels excessively hot to the touch during normal operation, it may indicate problems such as internal leakage, fluid contamination, or inadequate lubrication. Excessive heat can lead to accelerated wear, reduced efficiency, and overall system malfunctions. Monitoring the temperature of the hydraulic cylinder is important to detect and address potential problems.
5. External Damage:
– Physical damage to the hydraulic cylinder, such as dents, scratches, or bent rods, can contribute to wear and leakage issues. External damage can compromise the integrity of the cylinder, leading to fluid leakage, misalignment, or inefficient operation. Regular inspection of the cylinder’s external condition is essential to identify any visible signs of damage and take appropriate actions.
6. Seal Failure:
– Hydraulic cylinder seals are critical components that prevent fluid leakage and maintain system integrity. Signs of seal failure include fluid leakage, reduced performance, and increased friction during cylinder operation. Damaged or worn seals should be replaced promptly to prevent further deterioration of the cylinder’s performance and potential damage to other system components.
7. Contamination:
– Contamination within the hydraulic cylinder can cause wear, damage to seals, and overall system inefficiencies. Signs of contamination include the presence of foreign particles, debris, or sludge in the hydraulic fluid or visible damage to seals and other internal components. Regular fluid analysis and maintenance practices should be implemented to prevent contamination and address any signs of contamination promptly.
8. Irregular Seal Wear:
– Hydraulic cylinder seals can wear over time due to friction, pressure, and operating conditions. Irregular seal wear patterns, such as uneven wear or excessive wear in specific areas, may indicate misalignment or improper installation. Monitoring the condition of the seals during regular maintenance can help identify potential issues and prevent premature seal failure.
It is important to address these common signs of wear or leakage promptly to prevent further damage, ensure the optimal performance of hydraulic cylinders, and maintain the overall efficiency and reliability of the hydraulic system. Regular inspection, maintenance, and timely repairs or replacements of damaged components are key to mitigating hydraulic cylinder issues and maximizing system longevity.
editor by CX 2023-12-16