Product Description
Product Description
Capacity | Stroke | Model | Min Height | Outside Diameter | Effective Area | Oil Capacity | Saddle Diameter | Weight |
(Ton) | (mm) | (mm) | (mm) | (cm²) | (cm³) | (mm) | (Kg) | |
50 | 50 | CLS502A | 128 | 125 | 70.9 | 355 | 71 | 4 |
50 | 100 | CLS504A | 178 | 125 | 70.9 | 709 | 71 | 18 |
50 | 150 | CLS506 | 228 | 125 | 70.9 | 1064 | 71 | 23 |
50 | 200 | CLS508A | 278 | 125 | 70. 9 | 1418 | 71 | 28 |
50 | 250 | CLS5571A | 328 | 125 | 70. 9 | 1773 | 71 | 33 |
50 | 300 | CLS5012A | 378 | 125 | 70. 9 | 2127 | 71 | 38 |
100 | 50 | CLS1002A | 143 | 164 | 132. 7 | 664 | 71 | 24 |
100 | 100 | CLS1004 | 193 | 164 | 132.7 | 1327 | 71 | 32 |
100 | 150 | CLS1006 | 243 | 164 | 132 7 | 1991 | 71 | 40 |
100 | 200 | CLS1008A | 293 | 164 | 132. 7 | 2654 | 71 | 49 |
100 | 250 | CLS1571 | 343 | 164 | 132 7 | 3318 | 71 | 58 |
100 | 300 | CLS10012 | 393 | 164 | 132.7 | 3981 | 71 | 66 |
150 | 50 | CLS1502 | 165 | 209 | 201 | 1005 | 130 | 43 |
150 | 100 | CLS1504 | 215 | 209 | 201 | 2571 | 130 | 55 |
150 | 150 | CLS1506 | 265 | 209 | 201 | 3015 | 130 | 69 |
150 | 200 | CLS1508 | 315 | 209 | 201 | 4571 | 130 | 82 |
150 | 250 | CLS15571 | 365 | 209 | 201 | 5571 | 130 | 95 |
150 | 300 | CLS15012 | 415 | 209 | 201 | 6030 | 130 | 108 |
200 | 50 | CLS2002 | 193 | 235 | 265.9 | 1330 | 130 | 66 |
200 | 150 | CLS2006 | 293 | 235 | 265.9 | 3989 | 130 | 101 |
200 | 250 | CLS2571A | 393 | 235 | 265.9 | 6648 | 130 | 136 |
250 | 50 | CLS2502 | 193 | 275 | 366.4 | 1832 | 150 | 90 |
250 | 150 | CLS2506 | 293 | 275 | 366. 4 | 5496 | 150 | 137 |
250 | 250 | CLS25571 | 393 | 275 | 366.4 | 9160 | 150 | 184 |
300 | 50 | CLS3002 | 235 | 310 | 456.2 | 2281 | 139 | 137 |
300 | 150 | CLS3006 | 335 | 310 | 456. 2 | 6843 | 139 | 198 |
300 | 250 | CLS3571 | 435 | 310 | 456. 2 | 11405 | 139 | 258 |
400 | 50 | CLS4002 | 265 | 350 | 559.9 | 2800 | 159 | 200 |
400 | 150 | CLS4006 | 365 | 350 | 559. 9 | 8399 | 159 | 275 |
400 | 250 | CLS4571 | 465 | 350 | 559.9 | 13998 | 159 | 352 |
500 | 50 | CLS5002 | 295 | 400 | 730. 6 | 3656 | 228 | 289 |
500 | 150 | CLS5006 | 395 | 400 | 730. 6 | 10967 | 228 | 390 |
500 | 250 | CLS5571 | 495 | 400 | 730. 6 | 18278 | 228 | 489 |
600 | 50 | CLS6002 | 310 | 430 | 855. 3 | 4277 | 194 | 350 |
600 | 150 | CLS6006 | 410 | 430 | 855.3 | 12830 | 194 | 465 |
600 | 250 | CLS6571 | 510 | 430 | 855. 3 | 21383 | 194 | 582 |
800 | 50 | CLS8002 | 355 | 505 | 1176.3 | 5882 | 224 | 549 |
800 | 150 | CLS8006 | 455 | 505 | 1176.3 | 17645 | 224 | 709 |
800 | 250 | CLS8571 | 555 | 505 | 1176.3 | 29408 | 224 | 870 |
1000 | 50 | CLS10002 | 385 | 560 | 1465. 7 | 7329 | 360 | 729 |
1000 | 150 | CLS10006 | 485 | 560 | 1465.7 | 21986 | 360 | 921 |
1000 | 250 | CLS10571 | 585 | 560 | 1465.7 | 36643 | 360 | 1113 |
Company Profile
Why Choose Us
Quality control
Certifications
Exhibition photos
Our Customers
FAQ
Q: How to order?
A: Inquire with us→ sample customization→ use scenario inform→ receive our product design recommendation→ negotiate details→ confirm the sample→ CHINAMFG the contract/deposit→mass production→ the goods are ready→ balance/delivery→ further cooperation.
Q: How about the sample order?
A: We can provide the sample price, please contact us for details.
Q: Which shipping method is available?
A: By sea, by air, or by express (DHL, UPS, FedEx). Other shipping methods are also available, please contact us for details.
Q: How long is the delivery [production] and shipment?
A: The delivery time depends on the quantity you ordered. Shipped from the factory, within 3 days for standard parts and within 10 days for non-standard parts.
Q: My package is missing some products, what can I do?
A: Please contact our support team, we will confirm the contents of your order with the packaging, and compensate for the shipment. We apologize for the inconvenience.
Q: How to confirm the payment?
A: We accept T/T payment method. The first type is 30% deposit order confirmed, and the remaining 70% is paid before shipment, and the second type is 100% paid before shipment. Other payment methods are also acceptable, please contact us before you pay by other payment methods.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Certification: | CE, ISO9001 |
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Pressure: | High Pressure |
Work Temperature: | Normal Temperature |
Acting Way: | Single Acting |
Working Method: | Straight Trip |
Adjusted Form: | Switching Type |
Customization: |
Available
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How do hydraulic cylinders ensure smooth and consistent movement in heavy machinery?
Hydraulic cylinders play a vital role in ensuring smooth and consistent movement in heavy machinery. Their design and operation allow for precise control over the motion of heavy loads, resulting in efficient and reliable performance. Here’s a detailed explanation of how hydraulic cylinders contribute to smooth and consistent movement in heavy machinery:
1. Hydraulic Fluid and Pressure:
– Hydraulic cylinders operate by utilizing hydraulic fluid, typically oil, to transmit force and motion. The fluid is pressurized by a hydraulic pump, creating a force that acts on the piston inside the cylinder. The pressure of the hydraulic fluid can be precisely controlled, allowing for smooth and gradual movement of heavy machinery. The fluid’s incompressibility ensures that the force is evenly distributed, resulting in consistent and predictable motion.
2. Piston and Cylinder Design:
– Hydraulic cylinders are designed with precision to ensure smooth movement. The piston and cylinder bore are machined to tight tolerances, reducing friction and minimizing internal leakage. This precise fit between the piston and cylinder walls helps maintain consistent motion without jerks or sudden changes in speed. Additionally, the use of high-quality seals and lubrication further enhances the smooth operation of the cylinder.
3. Control Valves and Flow Control:
– Hydraulic systems incorporate control valves that regulate the flow of hydraulic fluid into and out of the cylinder. These valves allow for precise control over the speed and direction of the cylinder’s movement. By adjusting the flow rate, operators can achieve smooth and controlled motion of heavy machinery, avoiding sudden starts or stops. Flow control valves also enable speed adjustment, ensuring consistent movement even under varying loads or operating conditions.
4. Cushioning and Damping:
– Hydraulic cylinders can be equipped with cushioning mechanisms to absorb shock and minimize impacts during the movement of heavy machinery. Cushioning is achieved by incorporating specialized valves or adjustable orifices in the cylinder, which restrict the flow of hydraulic fluid near the end of the stroke. This gradual deceleration helps prevent sudden jolts or vibrations, maintaining smooth and consistent movement while reducing stress on the machinery and its components.
5. Load Balancing:
– Hydraulic cylinders can be designed and arranged in a system to balance the load and distribute forces evenly. By utilizing multiple cylinders in parallel or series configurations, heavy machinery can achieve balanced movement, preventing uneven stress and ensuring smooth operation. Load balancing also helps minimize the risk of component failure and enhances the overall stability and longevity of the machinery.
6. Feedback and Control Systems:
– Advanced hydraulic systems incorporate feedback sensors and control systems to monitor and adjust the movement of heavy machinery. These sensors provide real-time information about the position, speed, and force exerted by the hydraulic cylinders. The control system processes this data and adjusts the flow of hydraulic fluid accordingly to maintain smooth and consistent movement. By continuously monitoring and regulating the cylinder’s operation, feedback and control systems contribute to precise and reliable motion control.
7. Maintenance and Servicing:
– Regular maintenance and servicing of hydraulic cylinders are essential to ensure their smooth and consistent movement in heavy machinery. Proper lubrication, inspection of seals, and replacement of worn-out components help maintain optimal performance. Preventive maintenance practices, such as filter replacements and fluid analysis, also contribute to the longevity and reliability of hydraulic systems, ensuring consistent movement over time.
In summary, hydraulic cylinders ensure smooth and consistent movement in heavy machinery through the use of hydraulic fluid and pressure, precise piston and cylinder design, control valves and flow control, cushioning and damping mechanisms, load balancing, feedback and control systems, and regular maintenance and servicing. By leveraging these features, hydraulic cylinders provide the necessary force and control to handle heavy loads while maintaining precise and reliable motion, enhancing the overall performance and productivity of heavy machinery in various industrial applications.
What considerations are important when selecting hydraulic cylinders for mobile equipment?
To select hydraulic cylinders for mobile equipment, several important considerations need to be taken into account. Here are the key factors to consider:
- Load Capacity: Determine the maximum load or force that the hydraulic cylinder will need to support. This includes both the static load and any dynamic or shock loads that may be encountered during operation.
- Stroke Length: Consider the required stroke length, which is the distance the hydraulic cylinder can extend and retract. Ensure that the stroke length is sufficient for the specific application and range of motion needed.
- Operating Pressure: Determine the maximum operating pressure required for the hydraulic system. This will depend on the load and the specific application. Select a hydraulic cylinder with a pressure rating that exceeds the maximum operating pressure to ensure safety and durability.
- Mounting Style: Consider the available space and the mounting requirements of the mobile equipment. Hydraulic cylinders come in various mounting styles, such as flange, trunnion, clevis, and pivot, among others. Choose a mounting style that is compatible with the equipment and provides the necessary support and stability.
- Size and Weight: Take into account the physical dimensions and weight of the hydraulic cylinder. Ensure that it can fit within the available space and that the equipment can support its weight without compromising performance or safety.
- Speed and Precision: Evaluate the required speed and precision of the hydraulic cylinder’s movement. Different cylinder designs and configurations can affect the speed and accuracy of motion. Consider factors such as cylinder bore size, rod diameter, and the presence of cushioning or dampening features.
- Environmental Factors: Assess the operating environment of the mobile equipment. Consider factors such as temperature extremes, exposure to moisture, dust, and chemicals. Select hydraulic cylinders with appropriate seals and coatings that can withstand the environmental conditions and prevent corrosion or damage.
- Reliability and Maintenance: Consider the reliability and maintenance requirements of the hydraulic cylinders. Look for reputable manufacturers that provide high-quality products with a proven track record. Evaluate factors such as expected service life, availability of spare parts, and ease of maintenance.
- Cost: Finally, consider the cost of the hydraulic cylinders, including the initial purchase price, installation costs, and long-term maintenance expenses. While it is essential to find a cost-effective solution, prioritize quality and performance to ensure safe and efficient operation.
What benefits do hydraulic cylinders offer for tasks requiring heavy lifting or movement?
Hydraulic cylinders offer numerous benefits for tasks that involve heavy lifting or movement. Their unique design and characteristics make them well-suited for applications that require substantial force, precise control, and reliable operation. Here are the detailed benefits that hydraulic cylinders provide for such tasks:
1. High Force Generation:
– Hydraulic cylinders are capable of generating significant amounts of force. By utilizing hydraulic pressure, which can be easily amplified, hydraulic cylinders can exert substantial force to lift and move heavy loads. The force output of a hydraulic cylinder is directly proportional to the hydraulic pressure and the surface area of the piston. This high force capability makes hydraulic cylinders ideal for tasks that involve heavy lifting, pushing, or pulling.
2. Precise Control:
– Hydraulic cylinders offer precise control over the force and motion they generate. By regulating the flow of hydraulic fluid into the cylinder, the speed, direction, and position of the cylinder’s movement can be accurately controlled. This level of control is crucial for tasks that require precise positioning, delicate movements, or synchronization of multiple cylinders. It enables operators to perform operations with accuracy and minimize the risk of damage or accidents.
3. Safety:
– Hydraulic cylinders are designed with safety features to ensure the protection of both personnel and equipment. They incorporate overload protection mechanisms, such as relief valves, that prevent excessive force or pressure from damaging the system. Additionally, hydraulic cylinders allow for controlled and gradual movements, reducing the risk of sudden and uncontrolled motions that could pose safety hazards during heavy lifting or movement tasks.
4. Versatility and Adaptability:
– Hydraulic cylinders are versatile components that can be adapted to meet specific requirements. They can be customized based on factors such as force capacity, stroke length, speed, and mounting options, allowing them to be integrated into various types of machinery. This versatility makes hydraulic cylinders suitable for a wide range of applications, including construction, material handling, mining, agriculture, and more.
5. Smooth and Controlled Operation:
– Hydraulic cylinders provide smooth and controlled operation, ensuring efficient and reliable performance during heavy lifting or movement tasks. The hydraulic fluid acts as a cushioning medium, which helps dampen shocks and vibrations, resulting in smoother and quieter operation. This controlled operation also reduces the risk of damage to the load being lifted or the surrounding equipment.
6. Compact Design:
– Hydraulic cylinders offer a high power-to-size ratio, allowing for compact machinery design. Their relatively small size, compared to the forces they can generate, makes them suitable for applications where space is limited or weight restrictions apply. This compact design enables the integration of hydraulic cylinders into different types of equipment without compromising performance or efficiency.
7. Durability and Reliability:
– Hydraulic cylinders are built to withstand rigorous operating conditions and provide long-term reliability. They are constructed with robust materials, precise machining, and effective sealing systems to ensure durability and prevent fluid leakage. Hydraulic cylinders can withstand high pressures, heavy loads, and continuous use, making them suitable for demanding tasks involving heavy lifting or movement.
8. Energy Efficiency:
– Hydraulic cylinders contribute to energy efficiency in tasks requiring heavy lifting or movement. Hydraulic systems allow for the transfer of power over long distances without significant power losses. Additionally, hydraulic cylinders can incorporate energy-saving features such as load-sensing technology and regenerative circuits, which reduce energy consumption by optimizing the use of hydraulic fluid.
In summary, hydraulic cylinders offer several benefits for tasks that involve heavy lifting or movement. They provide high force generation, precise control, safety features, versatility, smooth operation, compact design, durability, and energy efficiency. These advantages make hydraulic cylinders indispensable components in various industries where heavy loads need to be lifted, pushed, or moved with accuracy and reliability.
editor by CX 2023-12-28
China OEM 14liter High Pressure Oxygen Gas Cylinder Made in China vacuum pump electric
Product Description
DOT/CE/BV/ISO/SGS/TPED approval 2L/5L/7L/8L/10/14L/20L portable gas cylinders fill with oxygen gas, argon gas, co2 gas, helium gas, mixture gases ,etc.
Type | (mm) Outside Diameter |
(L) Water Capacity |
(mm) () Height (Withoutvalve) |
(Kg) (,) Weight(Without valve,cap) |
(Mpa) Working Pressure |
(mm) Design Wall Thickness |
Material Grades |
ISO102-1.8-150 | 102 | 1.8 | 325 | 3.5 | 150 | 3 | 37Mn |
ISO102-3-150 | 3 | 498 | 5.2 | ||||
ISO102-3.4-150 | 3.4 | 555 | 5.7 | ||||
ISO102-4.4-150 | 4.4 | 700 | 7.2 | ||||
ISO108-1.4-150 | 108 | 1.4 | 240 | 2.9 | 150 | 3.2 | 37Mn |
ISO108-1.8-150 | 1.8 | 285 | 3.3 | ||||
ISO108-2-150 | 2 | 310 | 3.6 | ||||
ISO108-3-150 | 3 | 437 | 4.9 | ||||
ISO108-3.6-150 | 3.6 | 515 | 5.7 | ||||
ISO108-4-150 | 4 | 565 | 6.2 | ||||
ISO108-5-150 | 5 | 692 | 7.5 | ||||
ISO140-3.4-150 | 140 | 3.4 | 321 | 5.8 | 150 | 4.1 | 37Mn |
ISO140-4-150 | 4 | 365 | 6.4 | ||||
ISO140-5-150 | 5 | 440 | 7.6 | ||||
ISO140-6-150 | 6 | 515 | 8.8 | ||||
ISO140-6.3-150 | 6.3 | 545 | 9.2 | ||||
ISO140-6.7-150 | 6.7 | 567 | 9.5 | ||||
ISO140-7-150 | 7 | 595 | 9.9 | ||||
ISO140-7.5-150 | 7.5 | 632 | 10.5 | ||||
ISO140-8-150 | 8 | 665 | 11 | ||||
ISO140-9-150 | 9 | 745 | 12.2 | ||||
ISO140-10-150 | 10 | 830 | 13.5 | ||||
ISO140-11-150 | 11 | 885 | 14.3 | ||||
ISO140-13.4-150 | 13.4 | 1070 | 17.1 | ||||
ISO140-14-150 | 14 | 1115 | 17.7 | ||||
ISO159-7-150 | 159 | 7 | 495 | 9.8 | 150 | 4.7 | 37Mn |
ISO159-8-150 | 8 | 554 | 10.8 | ||||
ISO159-9-150 | 9 | 610 | 11.7 | ||||
ISO159-10-150 | 10 | 665 | 12.7 | ||||
ISO159-11-150 | 11 | 722 | 13.7 | ||||
ISO159-12-150 | 12 | 790 | 14.8 | ||||
ISO159-12.5-150 | 12.5 | 802 | 15 | ||||
ISO159-13-150 | 13 | 833 | 15.6 | ||||
ISO159-13.4-150 | 13.4 | 855 | 16 | ||||
ISO159-13.7-150 | 13.7 | 878 | 16.3 | ||||
ISO159-14-150 | 14 | 890 | 16.5 | ||||
ISO159-15-150 | 15 | 945 | 17.5 | ||||
ISO159-16-150 | 16 | 1000 | 18.4 | ||||
ISO180-8-150 | 180 | 8 | 480 | 13.8 | 150 | 5.3 | 37Mn |
ISO180-10-150 | 10 | 570 | 16.1 | ||||
ISO180-12-150 | 12 | 660 | 18.3 | ||||
ISO180-15-150 | 15 | 790 | 21.6 | ||||
ISO180-20-150 | 20 | 1015 | 27.2 | ||||
ISO180-21-150 | 21 | 1061 | 28.3 | ||||
ISO180-21.6-150 | 21.6 | 1087 | 29 | ||||
ISO180-22.3-150 | 22.3 | 1100 | 29.4 | ||||
ISO219-20-150 | 219 | 20 | 705 | 27.8 | 150 | 6.1 | 37Mn |
ISO219-25-150 | 25 | 855 | 32.8 | ||||
ISO219-27-150 | 27 | 915 | 34.8 | ||||
ISO219-36-150 | 36 | 1185 | 43.9 | ||||
ISO219-38-150 | 38 | 1245 | 45.9 | ||||
ISO219-40-150 | 40 | 1305 | 47.8 | ||||
ISO219-45-150 | 45 | 1455 | 52.9 | ||||
ISO219-46.7-150 | 46.7 | 1505 | 54.6 | ||||
ISO219-50-150 | 50 | 1605 | 57.9 |
RECORD OF HYDROSTATIC TESTS ON CYLINDERS Time≥ 60S | ||||||||
S.N | Serial No. | The weight without valve&cap(kg) | Volumetric Capacity(L) | Total expansion(ml) | Permanent expansion(ml) | Percent of Permanent to totalexpanison(%) | Test Pressure 250Bar | Lot and Batch No. |
1 | 20T164001 | 18 | 14.2 | 74.1 | 0.9 | 1.2 | 25 | T09 |
2 | 20T164002 | 17.8 | 14.3 | 69.0 | 1 | 1.4 | 25 | T09 |
3 | 20T164003 | 17.9 | 14.2 | 74.1 | 1 | 1.4 | 25 | T09 |
4 | 20T164004 | 17.7 | 14.3 | 70.9 | 0.9 | 1.3 | 25 | T09 |
5 | 20T164005 | 18.2 | 14.3 | 69.0 | 0.9 | 1.3 | 25 | T09 |
6 | 20T164006 | 17.6 | 14.2 | 70.1 | 0.9 | 1.3 | 25 | T09 |
7 | 20T164007 | 18.3 | 14.2 | 71.1 | 1 | 1.4 | 25 | T09 |
8 | 20T164008 | 18.2 | 14.3 | 72.9 | 0.8 | 1.1 | 25 | T09 |
9 | 20T164009 | 17.5 | 14.3 | 69.0 | 0.9 | 1.3 | 25 | T09 |
10 | 20T164571 | 17.8 | 14.2 | 73.1 | 0.9 | 1.2 | 25 | T09 |
11 | 20T164011 | 18 | 14 | 71.4 | 1 | 1.4 | 25 | T09 |
12 | 20T164012 | 17.8 | 14.2 | 74.1 | 0.7 | 0.9 | 25 | T09 |
13 | 20T164013 | 18.6 | 14.2 | 71.1 | 1 | 1.4 | 25 | T09 |
14 | 20T164014 | 17.6 | 14.3 | 70.0 | 1 | 1.4 | 25 | T09 |
15 | 20T164015 | 17.9 | 14.1 | 72.2 | 0.8 | 1.1 | 25 | T09 |
16 | 20T164016 | 17.9 | 14.3 | 68.0 | 1 | 1.5 | 25 | T09 |
17 | 20T164017 | 18.1 | 14.2 | 74.1 | 0.8 | 1.1 | 25 | T09 |
18 | 20T164018 | 17.7 | 14.3 | 69.0 | 0.7 | 1.0 | 25 | T09 |
19 | 20T164019 | 17.7 | 14.3 | 70.0 | 0.7 | 1.0 | 25 | T09 |
20 | 20T164571 | 17.8 | 14.2 | 69.1 | 0.8 | 1.2 | 25 | T09 |
21 | 20T164571 | 17.7 | 14.3 | 72.9 | 0.7 | 1.0 | 25 | T09 |
22 | 20T164571 | 17.9 | 14.2 | 71.1 | 0.8 | 1.1 | 25 | T09 |
23 | 20T164571 | 18 | 14.2 | 69.1 | 0.7 | 1.0 | 25 | T09 |
24 | 20T164571 | 17.7 | 14.3 | 72.9 | 0.7 | 1.0 | 25 | T09 |
25 | 20T164571 | 17.8 | 14.3 | 71.9 | 1.2 | 1.7 | 25 | T09 |
26 | 20T164026 | 17.9 | 14.1 | 70.2 | 1 | 1.4 | 25 | T09 |
27 | 20T164571 | 17.8 | 14.2 | 73.1 | 0.7 | 1.0 | 25 | T09 |
28 | 20T164571 | 17.8 | 14.3 | 70.0 | 0.8 | 1.1 | 25 | T09 |
29 | 20T164571 | 17.8 | 14.2 | 71.1 | 1.2 | 1.7 | 25 | T09 |
30 | 20T164030 | 17.8 | 14.2 | 68.1 | 0.9 | 1.3 | 25 | T09 |
31 | 20T164031 | 17.7 | 14.3 | 72.9 | 0.9 | 1.2 | 25 | T09 |
32 | 20T164032 | 17.6 | 14.2 | 70.1 | 1 | 1.4 | 25 | T09 |
33 | 20T164033 | 17.8 | 14.2 | 74.1 | 1 | 1.4 | 25 | T09 |
34 | 20T164034 | 18 | 14 | 74.4 | 0.9 | 1.2 | 25 | T09 |
35 | 20T164035 | 17.8 | 14.2 | 70.1 | 0.9 | 1.3 | 25 | T09 |
36 | 20T164036 | 17.9 | 14.1 | 71.2 | 0.9 | 1.3 | 25 | T09 |
37 | 20T164037 | 17.9 | 14.3 | 70.0 | 1 | 1.4 | 25 | T09 |
38 | 20T164038 | 17.8 | 14.2 | 74.1 | 0.8 | 1.1 | 25 | T09 |
39 | 20T164039 | 17.9 | 14.1 | 71.2 | 0.9 | 1.3 | 25 | T09 |
40 | 20T164040 | 17.7 | 14.3 | 71.9 | 0.9 | 1.3 | 25 | T09 |
41 | 20T164041 | 17.8 | 14.2 | 69.1 | 1 | 1.4 | 25 | T09 |
42 | 20T164042 | 18 | 14.2 | 74.1 | 0.7 | 0.9 | 25 | T09 |
43 | 20T164043 | 18.4 | 14.2 | 71.1 | 1 | 1.4 | 25 | T09 |
44 | 20T164044 | 17.6 | 14.4 | 68.8 | 1 | 1.5 | 25 | T09 |
45 | 20T164045 | 17.8 | 14.2 | 71.1 | 0.8 | 1.1 | 25 | T09 |
46 | 20T164046 | 17.9 | 14.1 | 70.2 | 1 | 1.4 | 25 | T09 |
47 | 20T164047 | 17.8 | 14.2 | 74.1 | 0.8 | 1.1 | 25 | T09 |
48 | 20T164048 | 18 | 14.2 | 70.1 | 0.7 | 1.0 | 25 | T09 |
49 | 20T164049 | 17.9 | 14.1 | 72.2 | 0.7 | 1.0 | 25 | T09 |
50 | 20T164050 | 17.8 | 14.2 | 69.1 | 0.8 | 1.2 | 25 | T09 |
Established in 1998. Our company possesses 3 production lines for production of various seamless gas cylinders. The annual production and sale for gas cylinders of below 20L for 600 thousand pieces, accounting for 90% domestic share in small size gas cylinder market. The recently set up new production line for 0.4L-80L emergency respirator, colliery escape capsule and refuge chamber has the annual production of 700 thousand pieces of cylinders. By the year 2013, the total specifications we do ascent to 109 types to meet different customers’ requirement.
Our major products are oxygen cylinder, nitrogen cylinder, carbon dioxide cylinder, argon cylinder, other industrial cylinder, medical oxygen supply unit, etc., with wide application for fields of medical apparatus and instruments, engineering machinery, colliery rescue, gas industry, welding-cutting machinery, and chemical industry. Our cryogenic vessels production line mainly produce cryogenic liquid storage tanks, welding insulation cylinders, cryogenic reaction device, cryogenic tanks, cryogenic ISO tank container and air temperature vaporizer.
So far our products are enjoying good markets at home and exporting to European and American countries, the Middle East countries, West Asia, as well as South and East Asia countries.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Steel |
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Usage: | Oxygen |
Structure: | General Cylinder |
Power: | Hydraulic |
Standard: | Standard |
Pressure Direction: | Single-acting Cylinder |
Customization: |
Available
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Can hydraulic cylinders be retrofitted onto existing equipment for improved functionality?
Yes, hydraulic cylinders can be retrofitted onto existing equipment to enhance functionality and performance. Retrofitting hydraulic cylinders onto existing machinery or equipment offers several benefits, including increased power, improved control, enhanced precision, and versatility. Here’s a detailed explanation of how hydraulic cylinders can be retrofitted onto existing equipment for improved functionality:
1. Increased Power:
– Retrofitting hydraulic cylinders allows for the addition of hydraulic power to the existing equipment. By integrating hydraulic cylinders, the equipment can generate higher forces and handle heavier loads. This increased power enables the equipment to perform tasks that were previously challenging or impossible. For example, a retrofit hydraulic cylinder on a crane can enhance its lifting capacity and enable it to handle heavier loads more efficiently.
2. Improved Control:
– Hydraulic cylinders provide precise control over the motion and positioning of equipment. By retrofitting hydraulic cylinders, operators gain better control over the speed, force, and direction of movement. The addition of hydraulic control valves and a hydraulic power unit allows for fine-tuning of the equipment’s operation. Improved control facilitates safer and more efficient operation, reducing the risk of damage and improving overall productivity.
3. Enhanced Precision:
– Retrofitting hydraulic cylinders onto existing equipment can significantly improve precision and accuracy. Hydraulic systems offer precise control over movement, enabling smooth and controlled motion. This enhanced precision is beneficial in applications where precise positioning or repetitive movements are required. For instance, retrofitting hydraulic cylinders onto a robotic arm can enhance its accuracy and repeatability, making it more suitable for tasks that demand high precision.
4. Versatility and Adaptability:
– Retrofitting hydraulic cylinders can increase the versatility and adaptability of existing equipment. Hydraulic systems can be easily integrated with various types of machinery, allowing for the utilization of hydraulic power across different applications. The modular nature of hydraulic components facilitates the retrofitting process, enabling the equipment to perform a broader range of tasks. This versatility is particularly advantageous in industries where equipment needs to adapt to changing operational requirements.
5. Retrofit Kits and Customization:
– Manufacturers often provide retrofit kits that include all the necessary components for integrating hydraulic cylinders onto existing equipment. These kits typically consist of hydraulic cylinders, mounting brackets, hoses, fittings, control valves, and other required accessories. Retrofit kits simplify the retrofitting process and ensure compatibility between the hydraulic components and the existing equipment. Additionally, manufacturers can offer customization options to tailor the retrofit solution to specific equipment and application needs.
6. Cost-Effective Solution:
– Retrofitting hydraulic cylinders onto existing equipment can be a cost-effective solution compared to purchasing new machinery. By leveraging the existing equipment’s structural framework and mechanical components, the overall cost of upgrading can be reduced. Retrofitting also minimizes downtime since the equipment does not need to be completely replaced. Furthermore, the improved functionality and performance resulting from the retrofit can lead to increased productivity and cost savings in the long run.
7. Professional Installation and Expertise:
– Retrofitting hydraulic cylinders onto existing equipment often requires professional installation and expertise. Working with experienced hydraulic system integrators or manufacturers ensures proper installation, compatibility, and optimal performance of the retrofit solution. These professionals can assess the existing equipment, recommend suitable hydraulic components, and carry out the retrofitting process efficiently. Their knowledge and expertise contribute to the successful integration of hydraulic cylinders and the overall improvement of equipment functionality.
In summary, hydraulic cylinders can indeed be retrofitted onto existing equipment to improve functionality. This retrofitting process offers advantages such as increased power, improved control, enhanced precision, versatility, cost-effectiveness, and access to retrofit kits and customization options. By retrofitting hydraulic cylinders, existing equipment can be upgraded to meet evolving operational needs, extend its lifespan, and enhance overall performance.
What considerations are important when selecting hydraulic cylinders for mobile equipment?
To select hydraulic cylinders for mobile equipment, several important considerations need to be taken into account. Here are the key factors to consider:
- Load Capacity: Determine the maximum load or force that the hydraulic cylinder will need to support. This includes both the static load and any dynamic or shock loads that may be encountered during operation.
- Stroke Length: Consider the required stroke length, which is the distance the hydraulic cylinder can extend and retract. Ensure that the stroke length is sufficient for the specific application and range of motion needed.
- Operating Pressure: Determine the maximum operating pressure required for the hydraulic system. This will depend on the load and the specific application. Select a hydraulic cylinder with a pressure rating that exceeds the maximum operating pressure to ensure safety and durability.
- Mounting Style: Consider the available space and the mounting requirements of the mobile equipment. Hydraulic cylinders come in various mounting styles, such as flange, trunnion, clevis, and pivot, among others. Choose a mounting style that is compatible with the equipment and provides the necessary support and stability.
- Size and Weight: Take into account the physical dimensions and weight of the hydraulic cylinder. Ensure that it can fit within the available space and that the equipment can support its weight without compromising performance or safety.
- Speed and Precision: Evaluate the required speed and precision of the hydraulic cylinder’s movement. Different cylinder designs and configurations can affect the speed and accuracy of motion. Consider factors such as cylinder bore size, rod diameter, and the presence of cushioning or dampening features.
- Environmental Factors: Assess the operating environment of the mobile equipment. Consider factors such as temperature extremes, exposure to moisture, dust, and chemicals. Select hydraulic cylinders with appropriate seals and coatings that can withstand the environmental conditions and prevent corrosion or damage.
- Reliability and Maintenance: Consider the reliability and maintenance requirements of the hydraulic cylinders. Look for reputable manufacturers that provide high-quality products with a proven track record. Evaluate factors such as expected service life, availability of spare parts, and ease of maintenance.
- Cost: Finally, consider the cost of the hydraulic cylinders, including the initial purchase price, installation costs, and long-term maintenance expenses. While it is essential to find a cost-effective solution, prioritize quality and performance to ensure safe and efficient operation.
Can you explain the role and significance of hydraulic cylinders in machinery?
Hydraulic cylinders play a crucial role in machinery across various industries. They are essential components that provide controlled and powerful linear motion, enabling the operation of heavy equipment and facilitating numerous tasks. The role and significance of hydraulic cylinders in machinery can be explained in detail as follows:
Role of Hydraulic Cylinders:
– Conversion of Hydraulic Energy: Hydraulic cylinders convert hydraulic energy, typically in the form of pressurized hydraulic fluid, into linear force and motion. This conversion allows machinery to perform tasks such as lifting, pushing, pulling, clamping, tilting, and controlling various mechanisms.
– Generation of Linear Motion: Hydraulic cylinders generate linear motion by utilizing the principles of Pascal’s law. When hydraulic fluid is directed into one side of the cylinder, it applies pressure on the piston, resulting in linear movement of the piston and the attached piston rod. This linear motion can be used to actuate other components within the machinery or directly perform the required task.
– Force Generation: Hydraulic cylinders are capable of generating high forces due to the hydraulic pressure applied to the piston. The force output of a hydraulic cylinder depends on the surface area of the piston and the pressure of the hydraulic fluid. This force allows machinery to exert significant power for lifting heavy loads, applying pressure, or overcoming resistance.
– Precise Control: Hydraulic cylinders offer precise control over the linear motion and force exerted. By regulating the flow of hydraulic fluid, the speed and direction of the cylinder’s movement can be accurately adjusted. This level of control is crucial in machinery that requires precise positioning, delicate movements, or synchronization of multiple cylinders.
– Integration with Hydraulic Systems: Hydraulic cylinders are integral parts of hydraulic systems used in machinery. They work in conjunction with hydraulic pumps, valves, and actuators to create a complete hydraulic circuit. This integration allows for efficient power transmission, control, and coordination of various machine functions.
Significance of Hydraulic Cylinders:
– Heavy Equipment Operation: Hydraulic cylinders are vital in heavy machinery used in construction, mining, agriculture, material handling, and other industries. They enable the lifting and movement of heavy loads, the operation of attachments, and the performance of tasks that require high force and precision.
– Versatility and Adaptability: Hydraulic cylinders are versatile components that can be designed and tailored to meet specific machinery requirements. They can be integrated into various types of equipment and customized based on factors such as force capacity, stroke length, speed, and mounting options. This adaptability makes hydraulic cylinders suitable for diverse applications.
– Durability and Reliability: Hydraulic cylinders are built to withstand rigorous operating conditions, including high pressures, heavy loads, and continuous use. They are designed with robust materials, precise machining, and effective sealing systems to ensure durability and reliability over extended periods of operation.
– Safety and Load Control: Hydraulic cylinders provide safe and controlled operation in machinery. They offer overload protection mechanisms, such as relief valves, to prevent damage caused by excessive force or pressure. Additionally, hydraulic cylinders allow for precise load control, minimizing the risk of accidents during lifting, lowering, or positioning of heavy loads.
– Compact Design: Hydraulic cylinders offer a high power-to-size ratio, allowing for compact machinery design. Their relatively small size compared to the forces they can generate makes them suitable for applications where space is limited or weight restrictions apply.
– Energy Efficiency: Hydraulic cylinders contribute to energy efficiency in machinery. The use of hydraulic systems allows for the transfer of power over long distances without significant power losses. Additionally, hydraulic cylinders can incorporate energy-saving features such as load-sensing technology and regenerative circuits, reducing energy consumption.
Overall, hydraulic cylinders play a vital role in machinery by providing controlled and powerful linear motion. Their significance lies in their ability to convert hydraulic energy, generate high forces, offer precise control, integrate with hydraulic systems, and facilitate the operation of heavy equipment across various industries. Hydraulic cylinders contribute to increased productivity, safety, and efficiency in machinery applications, making them indispensable components in modern-day engineering.
editor by CX 2023-12-26
China factory High Precision Steering Hydraulic Cylinder vacuum pump distributors
Product Description
High precision steering hydraulic cylinder
Product Description
Product Description:
Work Press | 7/14/16/21/31.5MPa 37.5/63MPa Can be Customized |
Material | Aluminum,Cast Iron,45mnb Steel,Stainless Steel, carbon steel |
Bore Size | 63mm-210mm, Customizable |
Rod size | 40mm-100mm, Customizable |
Stroke length | ≤2000mm, Customizable |
Paint Color | Red,Yellow,Blue,Brown,Customizable |
Mounting | Earring,Flange,Clevis.Foot,Trunnion,Customizable |
Warrenty | 18 months |
MOQ | 1 pcs |
Delivery Time | 7-15 Days,Also depands on specific demands |
Certification | ISO9001,CE, SGS |
Appliactions:
Application:mining truck
Detailed Photos
Product Display:
Quality Assurance
Quality Assurance
Inspection Type | Inspection Standard |
Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
Final Function Testing | All the hydraulic cylinders take hydraulic function test |
Mounting Method:
Company Profile
Our Factory:
About US:
Tianjian Hydraulic. is a leader in the engineering design and manufacture of high pressure hydraulic cylinders that are widely used in the fields of mining, metallurgy, construction machinery, marine, offshore, water engineering, wind power, hydraulic press, agricultural machinery, and so on.
The Tianjian team has almost 8 years experience delivering innovative and dependable solutions to meet OEM high pressure hydraulic cylinder needs.
If possible, when contact with us, please apply information as below
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
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Or you can offer us your sketch diagram or photos so that we could understand you exactly meaning, help us avoid mistakes.
And if you have samples, we can manufacture according to your samples after sending to us.
Welcome to our factory if you have any time.
Your satisfaction is our biggest motivation.
Now, you can contact with us for any question or inquiry.
Packing & Delivery:
FAQ
FAQ:
1, What does your company do?
A: we are a professional supplier of high quality Hydraulic Cylinder for more than 8 years.
2, Are you a manufacture or a trading company?
A: We are a manufacturer. Warmly welcome to visit us!
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 15-60 days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. Or we could discuss when cooperation.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Certification: | CE, ISO9001 |
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Pressure: | Medium Pressure |
Work Temperature: | High Temperature |
Acting Way: | Double Acting |
Working Method: | Straight Trip |
Adjusted Form: | Regulated Type |
Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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How do hydraulic cylinders ensure smooth and consistent movement in heavy machinery?
Hydraulic cylinders play a vital role in ensuring smooth and consistent movement in heavy machinery. Their design and operation allow for precise control over the motion of heavy loads, resulting in efficient and reliable performance. Here’s a detailed explanation of how hydraulic cylinders contribute to smooth and consistent movement in heavy machinery:
1. Hydraulic Fluid and Pressure:
– Hydraulic cylinders operate by utilizing hydraulic fluid, typically oil, to transmit force and motion. The fluid is pressurized by a hydraulic pump, creating a force that acts on the piston inside the cylinder. The pressure of the hydraulic fluid can be precisely controlled, allowing for smooth and gradual movement of heavy machinery. The fluid’s incompressibility ensures that the force is evenly distributed, resulting in consistent and predictable motion.
2. Piston and Cylinder Design:
– Hydraulic cylinders are designed with precision to ensure smooth movement. The piston and cylinder bore are machined to tight tolerances, reducing friction and minimizing internal leakage. This precise fit between the piston and cylinder walls helps maintain consistent motion without jerks or sudden changes in speed. Additionally, the use of high-quality seals and lubrication further enhances the smooth operation of the cylinder.
3. Control Valves and Flow Control:
– Hydraulic systems incorporate control valves that regulate the flow of hydraulic fluid into and out of the cylinder. These valves allow for precise control over the speed and direction of the cylinder’s movement. By adjusting the flow rate, operators can achieve smooth and controlled motion of heavy machinery, avoiding sudden starts or stops. Flow control valves also enable speed adjustment, ensuring consistent movement even under varying loads or operating conditions.
4. Cushioning and Damping:
– Hydraulic cylinders can be equipped with cushioning mechanisms to absorb shock and minimize impacts during the movement of heavy machinery. Cushioning is achieved by incorporating specialized valves or adjustable orifices in the cylinder, which restrict the flow of hydraulic fluid near the end of the stroke. This gradual deceleration helps prevent sudden jolts or vibrations, maintaining smooth and consistent movement while reducing stress on the machinery and its components.
5. Load Balancing:
– Hydraulic cylinders can be designed and arranged in a system to balance the load and distribute forces evenly. By utilizing multiple cylinders in parallel or series configurations, heavy machinery can achieve balanced movement, preventing uneven stress and ensuring smooth operation. Load balancing also helps minimize the risk of component failure and enhances the overall stability and longevity of the machinery.
6. Feedback and Control Systems:
– Advanced hydraulic systems incorporate feedback sensors and control systems to monitor and adjust the movement of heavy machinery. These sensors provide real-time information about the position, speed, and force exerted by the hydraulic cylinders. The control system processes this data and adjusts the flow of hydraulic fluid accordingly to maintain smooth and consistent movement. By continuously monitoring and regulating the cylinder’s operation, feedback and control systems contribute to precise and reliable motion control.
7. Maintenance and Servicing:
– Regular maintenance and servicing of hydraulic cylinders are essential to ensure their smooth and consistent movement in heavy machinery. Proper lubrication, inspection of seals, and replacement of worn-out components help maintain optimal performance. Preventive maintenance practices, such as filter replacements and fluid analysis, also contribute to the longevity and reliability of hydraulic systems, ensuring consistent movement over time.
In summary, hydraulic cylinders ensure smooth and consistent movement in heavy machinery through the use of hydraulic fluid and pressure, precise piston and cylinder design, control valves and flow control, cushioning and damping mechanisms, load balancing, feedback and control systems, and regular maintenance and servicing. By leveraging these features, hydraulic cylinders provide the necessary force and control to handle heavy loads while maintaining precise and reliable motion, enhancing the overall performance and productivity of heavy machinery in various industrial applications.
Adaptation of Hydraulic Cylinders for Medical Equipment and Aerospace Applications
Hydraulic cylinders have the potential to be adapted for use in medical equipment and aerospace applications, offering unique advantages in these industries. Let’s explore how hydraulic cylinders can be adapted for these specialized fields:
- Medical Equipment: Hydraulic cylinders can be adapted for various medical equipment applications, including hospital beds, patient lifts, surgical tables, and rehabilitation devices. Here’s how hydraulic cylinders are beneficial in medical equipment:
- Positioning and Adjustability: Hydraulic cylinders provide precise and smooth movement, allowing for accurate positioning and adjustments of medical equipment. This is crucial for ensuring patient comfort, proper alignment, and ease of use.
- Load Handling: Hydraulic cylinders offer high force capabilities, enabling the safe handling of heavy loads in medical equipment. They can support the weight of patients, facilitate smooth transitions, and provide stability during procedures.
- Controlled Motion: Hydraulic cylinders provide controlled and stable motion, which is essential for delicate medical procedures. The ability to adjust speed, position, and force allows for precise and controlled movements, minimizing patient discomfort and ensuring accurate treatment.
- Durability and Reliability: Hydraulic cylinders are designed to withstand rigorous use and demanding environments, making them suitable for medical equipment applications. Their durability and reliability contribute to the long-term performance and safety of medical devices.
- Aerospace Applications: Hydraulic cylinders can also be adapted for aerospace applications, where lightweight yet robust systems are essential. Here’s how hydraulic cylinders are advantageous in aerospace:
- Flight Control Systems: Hydraulic cylinders play a critical role in aircraft flight control systems, including ailerons, elevators, rudders, and landing gear. They provide precise and reliable actuation, allowing pilots to control the aircraft’s movements with accuracy and responsiveness.
- Weight Optimization: Hydraulic cylinders can be designed using lightweight materials, such as aluminum alloys or composite materials, to reduce overall weight. This weight optimization is crucial in aerospace applications to enhance fuel efficiency, payload capacity, and aircraft performance.
- Shock and Vibration Resistance: Aerospace environments involve significant shock and vibration forces. Hydraulic cylinders can be engineered to withstand these dynamic loads while maintaining performance and reliability, ensuring consistent operation even under extreme conditions.
- Space Constraints: Hydraulic cylinders can be designed to fit within the space constraints of aircraft or spacecraft. Their compact size and flexible mounting options allow for efficient integration into the limited available space.
In summary, hydraulic cylinders can be adapted for use in medical equipment and aerospace applications, leveraging their precise positioning, load handling capabilities, controlled motion, durability, and reliability. In medical equipment, hydraulic cylinders enable comfortable patient positioning, smooth transitions, and controlled movements during procedures. In aerospace, hydraulic cylinders provide precise actuation, weight optimization, shock and vibration resistance, and space-efficient solutions. By adapting hydraulic cylinders to these specialized fields, manufacturers can meet the unique requirements and enhance the performance of medical equipment and aerospace systems.
What factors should be considered when selecting the right hydraulic cylinder for an application?
When selecting the right hydraulic cylinder for an application, several important factors need to be considered. These factors help ensure that the chosen hydraulic cylinder is suitable for the specific requirements of the application and will perform reliably. Here are the key factors to consider:
1. Load Requirements:
– One of the crucial factors to consider is the load requirement of the application. Determine the maximum load that the hydraulic cylinder needs to handle. Consider both the static load (when the cylinder is stationary) and the dynamic load (when the cylinder is in motion). The load requirement will impact the cylinder’s bore size, rod diameter, and overall strength. Choose a hydraulic cylinder with a load capacity that exceeds the application’s maximum load to ensure safety and longevity.
2. Stroke Length:
– The stroke length refers to the distance the hydraulic cylinder needs to extend and retract to perform the desired motion. Measure the required stroke length based on the application’s operational requirements. It is essential to choose a hydraulic cylinder with a stroke length that matches or exceeds the required distance. Consider any potential variations or adjustments in the stroke length that may be needed in the future.
3. Operating Pressure:
– Consider the operating pressure required for the application. The hydraulic cylinder must be capable of withstanding the maximum pressure within the hydraulic system. Ensure that the selected cylinder has a pressure rating that exceeds the application’s maximum operating pressure. This ensures safety and prevents premature failure.
4. Speed Requirements:
– Determine the required speed of the hydraulic cylinder’s movement for the application. Consider both the extension and retraction speeds. Select a cylinder that can achieve the desired speed while maintaining precise control and stability. It is important to choose a cylinder that can handle the required speed without compromising performance or safety.
5. Mounting:
– Evaluate the available space and mounting requirements for the hydraulic cylinder. Consider the mounting type (such as flange, foot, trunnion, or clevis), the available mounting points, and any specific mounting constraints. Ensure that the selected cylinder can be easily and securely mounted in the desired location.
6. Environmental Factors:
– Assess the environmental conditions in which the hydraulic cylinder will operate. Consider factors such as temperature extremes, humidity, exposure to chemicals, dust, or corrosive substances. Choose a cylinder that is designed to withstand the specific environmental conditions of the application. This may involve selecting appropriate materials, coatings, or seals to ensure the longevity and performance of the cylinder.
7. Cylinder Configuration:
– Determine the appropriate cylinder configuration based on the application’s requirements. Consider factors such as single-acting or double-acting cylinders, telescopic cylinders for limited space, or custom configurations for unique applications. Evaluate the specific needs of the application to select the most suitable cylinder configuration.
8. Maintenance and Serviceability:
– Consider the maintenance and service requirements of the hydraulic cylinder. Evaluate factors such as ease of access for maintenance, availability of spare parts, and the reputation of the manufacturer or supplier in terms of customer support and after-sales service. Choosing a reliable and reputable brand can ensure ongoing support and availability of spare parts when needed.
9. Compliance and Standards:
– Depending on the industry and application, certain compliance standards may need to be met. Consider any industry-specific regulations, safety standards, or certifications that the hydraulic cylinder should comply with. Ensure that the selected cylinder meets the required standards and certifications for the application.
10. Cost and Budget:
– Finally, consider the cost and budget for the hydraulic cylinder. While it is important to select a cylinder that meets the application’s requirements, it is also necessary to consider the overall cost-effectiveness. Evaluate the initial purchase cost, long-term maintenance costs, and the expected lifespan of the cylinder. Balancing the cost and quality will help in selecting a hydraulic cylinder that provides the best value for the application.
By considering these factors in the selection process, it becomes possible to choose the right hydraulic cylinder that meets the specific requirements of the application in terms of load capacity, stroke length, operating pressure, speed, mounting, environmental conditions, maintenance needs, compliance, and cost-effectiveness. Proper selection ensures optimal performance, reliability, and longevity of the hydraulic cylinder in the intended application.
editor by CX 2023-12-24
China wholesaler High Quality OEM Steering Hydraulic Cylinder for Forklift Hydraulic Cylinder Made in China vacuum pump diy
Product Description
High Quality OEM Steering Hydraulic Cylinder for Forklift Hydraulic Cylinder Made in China
Product Description
Piston diameter | Max. 200mm, customizable |
Rod diameter | Max. 160mm, customizable |
Stroke | Max. 2500mm, customizable |
Pressure | 16~25Mpa |
Operating temperature | -40~120 ºC |
OEM | Accepted |
MOQ | 1pcs |
We could customized per your drawing!
OTHER HYDRAULIC CYLINDERS
Company Profile
About US:
Tianjian Hydraulic. is a leader in the engineering design and manufacture of high pressure hydraulic cylinders that are widely used in the fields of mining, metallurgy, construction machinery, marine, offshore, water engineering, wind power, hydraulic press, agricultural machinery, and so on.
The Tianjian team has almost 8 years experience delivering innovative and dependable solutions to meet OEM high pressure hydraulic cylinder needs.
If possible, when contact with us, please apply information as below
Bore |
Rod |
Stroke |
Work Pressure |
Mounting |
Work environment |
|
|
|
|
|
|
Quality Assurance
Inspection Type | Inspection Standard |
Raw Material Inspection | Before storage, QC takes the measurement of the raw materials. |
Process Material Inspection | During the production, QCs conduct a random inspection. Before the hydraulic cylinder parts transferred to the next process, QCs takes inspection. |
Final Function Testing | All the hydraulic cylinders take hydraulic function test |
FAQ
FAQ:
1, What does your company do?
A: we are a supplier of high quality Hydraulic Cylinders for mining, construction, waste management, forestry, agriculture, etc.
2, Are you a manufacture or a trading company?
A: We are a manufacturer. Warmly welcome to visit us!
3, What certificate do you have?
A: All our factories are ISO certificated. And our main suppliers of materials and parts are with CE, RoHS, and UL certificates.
4, How long is your delivery time?
A: The delivery time depends on different products and quantity. The cylinder usually need about 15-60 days.
5, Can you make parts as customer’s requirement or drawing?
A: Yes, we can OEM for you as your drawings. Our engineer also can give you professional support for technical suggestions.
6, What kind of payment terms do you accept?
A: We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. Can be negotiated.
7, What is your warranty policy?
A: All our products are warranted for 1 full year from date of delivery against defects in materials and workmanship. This warranty does not cover parts that are worn out through the course of normal operation or are damaged through negligence. We serious remind that unclean hydraulic oil will definitely cause damage to your Hydraulic components. And this damage is not included in the warranty range. So we strongly suggest you to use new clean oil or make sure the system oil are clean when using our parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | 10 Years |
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Warranty: | 1 Year |
Material: | Carbon Steel |
Surface Treatment: | Baking Paint |
Customized: | Customized |
Standard: | Nonstandard |
Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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How do manufacturers ensure the durability and reliability of hydraulic cylinders?
Manufacturers employ various strategies and techniques to ensure the durability and reliability of hydraulic cylinders. These measures are crucial as hydraulic cylinders are often subjected to demanding operating conditions and heavy loads. To ensure their longevity and dependable performance, manufacturers focus on the following aspects:
1. High-Quality Materials:
– Manufacturers use high-quality materials in the construction of hydraulic cylinders. Components such as cylinder barrels, piston rods, seals, and bearings are made from materials that possess excellent strength, corrosion resistance, and wear resistance properties. Common materials used include high-grade steel alloys, chrome-plated rods, and specialized coatings. The selection of appropriate materials ensures that hydraulic cylinders can withstand the stresses, pressures, and environmental conditions they encounter during operation.
2. Robust Design:
– Hydraulic cylinders are designed to withstand high loads and harsh operating conditions. Manufacturers use computer-aided design (CAD) software and finite element analysis (FEA) techniques to optimize the cylinder’s structural integrity and performance. The design includes factors such as proper wall thickness, reinforcement in critical areas, and appropriate sizing of components. Robust design practices ensure that hydraulic cylinders can withstand the forces and stresses they encounter, preventing premature failure and ensuring durability.
3. Quality Manufacturing Processes:
– Manufacturers follow stringent quality control measures during the manufacturing processes of hydraulic cylinders. These processes include precision machining, welding, heat treatment, and surface finishing. Skilled technicians and advanced machinery are employed to ensure dimensional accuracy, proper fitment of components, and overall quality. By adhering to strict manufacturing processes and quality standards, manufacturers can produce hydraulic cylinders with consistent performance and reliability.
4. Sealing Technology:
– The sealing system of hydraulic cylinders is critical for their durability and reliability. Manufacturers utilize advanced sealing technologies such as lip seals, O-rings, and composite seals to prevent fluid leakage and ingress of contaminants. Properly designed and high-quality seals ensure that hydraulic cylinders can maintain their performance over extended periods. Seals are tested for their compatibility with the hydraulic fluid, pressure resistance, and resilience to environmental factors such as temperature and humidity.
5. Performance Testing:
– Manufacturers subject hydraulic cylinders to rigorous performance testing to validate their durability and reliability. These tests simulate real-world operating conditions and evaluate factors such as load capacity, pressure resistance, fatigue life, and leakage. Performance testing helps identify any design flaws or weaknesses in the hydraulic cylinder and allows manufacturers to make necessary improvements. By conducting thorough performance testing, manufacturers can ensure that hydraulic cylinders meet or exceed the required performance standards.
6. Compliance with Industry Standards:
– Manufacturers adhere to industry standards and regulations to ensure the durability and reliability of hydraulic cylinders. These standards, such as ISO 6020/6022 and NFPA T3.6.7, provide guidelines for design, manufacturing, and performance requirements. By following these standards, manufacturers ensure that hydraulic cylinders are designed and built to meet specific quality and safety criteria. Compliance with industry standards helps establish a baseline for durability and reliability and instills confidence in the performance of hydraulic cylinders.
7. Regular Maintenance and Service:
– Manufacturers provide recommendations for regular maintenance and service of hydraulic cylinders. This includes guidelines for lubrication, inspection of components, and replacement of wear parts such as seals and bearings. Following the manufacturer’s maintenance guidelines helps ensure the long-term durability and reliability of hydraulic cylinders. Regular maintenance also allows for the early detection of potential issues, preventing major failures and extending the service life of the hydraulic cylinders.
8. Customer Support and Warranty:
– Manufacturers provide customer support and warranty services to address any issues that arise with hydraulic cylinders. They offer technical assistance, troubleshooting guidance, and replacement of defective components. The warranty ensures that customers receive reliable and durable hydraulic cylinders and provides recourse in case of any manufacturing defects or premature failures. Strong customer support and warranty policies reflect the manufacturer’s commitment to the durability and reliability of their products.
In summary, manufacturers ensure the durability and reliability of hydraulic cylinders through the use of high-quality materials, robust design practices, stringent manufacturing processes, advanced sealing technology, thorough performance testing, compliance with industry standards, regular maintenance guidelines, and customer support with warranty services. By focusing on these aspects, manufacturers can produce hydraulic cylinders that can withstand demanding conditions, provide long service life, and deliver reliable performance in various applications.
Handling Challenges of Different Fluid Viscosities in Hydraulic Cylinders
Hydraulic cylinders are designed to handle the challenges associated with different fluid viscosities. The viscosity of hydraulic fluid can vary based on temperature, type of fluid used, and other factors. Hydraulic systems need to accommodate these variations to ensure optimal performance and efficiency. Let’s explore how hydraulic cylinders handle the challenges of different fluid viscosities:
- Fluid Selection: Hydraulic cylinders are designed to work with a range of hydraulic fluids, each with its specific viscosity characteristics. The selection of an appropriate fluid with the desired viscosity is crucial to ensure optimal performance. Manufacturers provide guidelines regarding the recommended viscosity range for specific hydraulic systems and cylinders. By choosing the right fluid, hydraulic cylinders can effectively handle the challenges posed by different fluid viscosities.
- Viscosity Compensation: Hydraulic systems often incorporate features to compensate for variations in fluid viscosity. For example, some hydraulic systems utilize pressure compensating valves that adjust the flow rate based on the viscosity of the fluid. This compensation ensures consistent performance across different operating conditions and fluid viscosities. Hydraulic cylinders work in conjunction with these compensation mechanisms to maintain precision and control, regardless of the fluid viscosity.
- Temperature Control: Fluid viscosity is highly dependent on temperature. Hydraulic cylinders employ various temperature control mechanisms to address the challenges posed by temperature-induced viscosity changes. Heat exchangers, coolers, and thermostatic valves are commonly used to regulate the temperature of the hydraulic fluid within the system. By controlling the fluid temperature, hydraulic cylinders can maintain the desired viscosity range, ensuring reliable and efficient operation.
- Efficient Filtration: Contaminants in hydraulic fluid can affect its viscosity and overall performance. Hydraulic systems incorporate efficient filtration systems to remove particles and impurities from the fluid. Clean fluid with the appropriate viscosity ensures optimal functioning of hydraulic cylinders. Regular maintenance and filter replacements are essential to uphold the desired fluid viscosity and prevent issues related to fluid contamination.
- Proper Lubrication: Different fluid viscosities can impact the lubrication properties within hydraulic cylinders. Lubrication is essential for minimizing friction and wear between moving parts. Hydraulic systems employ lubricants specifically formulated for the anticipated fluid viscosity range. Adequate lubrication ensures smooth operation and extends the lifespan of hydraulic cylinders, even in the presence of varying fluid viscosities.
In summary, hydraulic cylinders employ various strategies to handle the challenges associated with different fluid viscosities. By selecting appropriate fluids, incorporating viscosity compensation mechanisms, controlling temperature, implementing efficient filtration, and ensuring proper lubrication, hydraulic cylinders can accommodate variations in fluid viscosity. These measures enable hydraulic systems to deliver consistent performance, precise control, and efficient operation across different fluid viscosity ranges.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
editor by CX 2023-12-21
China Hot selling 3.2L High Pressure Aluminum Gas Cylinder vacuum pump distributors
Product Description
Aluminum Oxygen Gas Cylinder
1.Product Specification
Outside diameter | 120mm | Height | 437mm |
Water capacity | 3.2L | Weight | 3.2kg |
Working pressure | 150Bar | Design wall thickness | 6.1mm |
Test pressure | 250Bar | Material | 6061 |
Color | Usually Sliver Color or As Clients Require | ||
Head protection | Tulip cap, Common cap | ||
Packing | 1.Packed into cartons,then pakced by pallets | ||
About SEFIC | As a China gas cylinder manufacturer, SEFIC offers Oxygen Gas Cylinder, Nitrogen Gas Cylinder, Argon Gas Cylinder, CO2 Gas Cylinder, Hydrogen Gas Cylinder, Helium Gas Cylinder, Acetylene gas cylinder, CO2 Cartridge and Aluminum Cylinder … CE/TUV certified. |
2.General Introduction
1. SEFIC has been specializing in seamless aluminum cylinders designing and manufacturing for many years, and has gained a good reputation at home and abroad with the support of professional and powerful team.
2. Our gas cylinders are made from superior aluminum alloy 6061 so that they features high strength (No splashing fragment in explosion), lightweight (40% lighter than steel cylinders) and corrosion resistance etc.
3. Our gas cylinders interior and exterior are treated by passivation which can make sure the gases clean, odorless and anticorrosive.
4. SEFIC production and management are carried out by ISO9
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Material: | Aluminum |
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Structure: | General Cylinder |
Power: | Hydraulic |
Standard: | Standard |
Pressure Direction: | Double-acting Cylinder |
Outside Diameter: | 120mm |
Customization: |
Available
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How do hydraulic cylinders handle variations in temperature and harsh operating environments?
Hydraulic cylinders are designed to handle variations in temperature and harsh operating environments by incorporating specific features and materials that ensure their durability, reliability, and performance. The ability of hydraulic cylinders to withstand extreme temperatures, corrosive environments, and other harsh conditions is crucial for their successful operation in a wide range of applications. Here’s a detailed explanation of how hydraulic cylinders handle variations in temperature and harsh operating environments:
1. Temperature Range:
– Hydraulic cylinders are designed to operate within a specified temperature range. The materials used in their construction, such as cylinder barrels, pistons, seals, and lubricants, are selected to withstand the anticipated temperature variations. Specialized seals and O-rings made from materials like nitrile, Viton, or polyurethane are used to maintain their sealing properties over a wide temperature range. Heat-resistant coatings or thermal insulation may be applied to certain components to protect them from high temperatures.
2. Thermal Expansion:
– Hydraulic cylinders are designed to accommodate thermal expansion and contraction that occurs with temperature changes. The materials used in their construction have different coefficients of thermal expansion, allowing the cylinder components to expand or contract at a similar rate. This design consideration prevents excessive stress, binding, or leakage that could result from thermal expansion or contraction.
3. Heat Dissipation:
– In applications where hydraulic cylinders are subjected to high temperatures, heat dissipation mechanisms are employed to prevent overheating. Cooling fins or heat sinks may be incorporated into the cylinder design to increase the surface area for heat transfer. In some cases, external cooling methods such as air or liquid cooling systems can be used to maintain optimal operating temperatures.
4. Corrosion Resistance:
– Hydraulic cylinders used in harsh operating environments are constructed from materials that exhibit excellent corrosion resistance. Stainless steel, chrome-plated steel, or other corrosion-resistant alloys are commonly used for cylinder components exposed to corrosive substances or environments. Additionally, surface treatments such as coatings, plating, or specialized paints can provide an extra layer of protection against corrosion.
5. Sealing Systems:
– Hydraulic cylinders employ sealing systems that are specifically designed to withstand harsh operating environments. The seals used in hydraulic cylinders are selected based on their resistance to temperature extremes, chemicals, abrasion, and other environmental factors. Specialized seal designs, such as wiper seals, rod seals, or high-temperature seals, are utilized to maintain effective sealing and prevent contamination of the hydraulic fluid.
6. Lubrication:
– Proper lubrication is essential for the smooth operation and longevity of hydraulic cylinders, particularly in harsh operating environments. Lubricants are selected based on their ability to withstand high temperatures, resist oxidation, and provide effective lubrication under extreme conditions. Regular maintenance and lubrication practices ensure that the cylinder components continue to operate smoothly and reduce the effects of wear and friction.
7. Robust Construction:
– Hydraulic cylinders designed for harsh operating environments are built with robust construction techniques to withstand the rigors of such conditions. The cylinder barrels, rods, and other components are manufactured to meet strict quality and durability standards. Welded or bolted construction methods are employed to ensure the structural integrity of the cylinders. Reinforcements, such as flanges or tie rods, may be added to enhance the cylinder’s strength and resistance to external forces.
8. Environmental Protection:
– Hydraulic cylinders can be equipped with additional protective features to shield them from harsh operating environments. Protective covers, boots, or bellows can be used to prevent contaminants, debris, or moisture from entering the cylinder and compromising its performance. These protective measures help extend the service life of hydraulic cylinders in demanding conditions.
9. Compliance with Standards:
– Hydraulic cylinders manufactured for specific industries or applications often comply with industry standards or regulations related to operating temperature ranges, environmental conditions, or safety requirements. Compliance with these standards ensures that hydraulic cylinders are designed and tested to meet the specific demands of their intended operating environments.
In summary, hydraulic cylinders are designed to handle variations in temperature and harsh operating environments by incorporating suitable materials, thermal expansion considerations, heat dissipation mechanisms, corrosion-resistant components, specialized sealing systems, proper lubrication, robust construction techniques, protective features, and compliance with industry standards. These design considerations and features enable hydraulic cylinders to operate reliably and effectively in a wide range of demanding applications and environmental conditions.
What considerations are important when selecting hydraulic cylinders for mobile equipment?
To select hydraulic cylinders for mobile equipment, several important considerations need to be taken into account. Here are the key factors to consider:
- Load Capacity: Determine the maximum load or force that the hydraulic cylinder will need to support. This includes both the static load and any dynamic or shock loads that may be encountered during operation.
- Stroke Length: Consider the required stroke length, which is the distance the hydraulic cylinder can extend and retract. Ensure that the stroke length is sufficient for the specific application and range of motion needed.
- Operating Pressure: Determine the maximum operating pressure required for the hydraulic system. This will depend on the load and the specific application. Select a hydraulic cylinder with a pressure rating that exceeds the maximum operating pressure to ensure safety and durability.
- Mounting Style: Consider the available space and the mounting requirements of the mobile equipment. Hydraulic cylinders come in various mounting styles, such as flange, trunnion, clevis, and pivot, among others. Choose a mounting style that is compatible with the equipment and provides the necessary support and stability.
- Size and Weight: Take into account the physical dimensions and weight of the hydraulic cylinder. Ensure that it can fit within the available space and that the equipment can support its weight without compromising performance or safety.
- Speed and Precision: Evaluate the required speed and precision of the hydraulic cylinder’s movement. Different cylinder designs and configurations can affect the speed and accuracy of motion. Consider factors such as cylinder bore size, rod diameter, and the presence of cushioning or dampening features.
- Environmental Factors: Assess the operating environment of the mobile equipment. Consider factors such as temperature extremes, exposure to moisture, dust, and chemicals. Select hydraulic cylinders with appropriate seals and coatings that can withstand the environmental conditions and prevent corrosion or damage.
- Reliability and Maintenance: Consider the reliability and maintenance requirements of the hydraulic cylinders. Look for reputable manufacturers that provide high-quality products with a proven track record. Evaluate factors such as expected service life, availability of spare parts, and ease of maintenance.
- Cost: Finally, consider the cost of the hydraulic cylinders, including the initial purchase price, installation costs, and long-term maintenance expenses. While it is essential to find a cost-effective solution, prioritize quality and performance to ensure safe and efficient operation.
What is a hydraulic cylinder and how does it function in various applications?
A hydraulic cylinder is a mechanical actuator that converts hydraulic energy into linear force and motion. It plays a critical role in various applications where controlled and powerful linear motion is required. Hydraulic cylinders are commonly used in industries such as construction, manufacturing, agriculture, and transportation. Here’s a detailed explanation of what a hydraulic cylinder is and how it functions:
Definition and Components:
– A hydraulic cylinder consists of a cylindrical barrel, a piston, a piston rod, and various seals. The barrel is a hollow tube that houses the piston and allows for fluid flow. The piston divides the cylinder into two chambers: the rod side and the cap side. The piston rod extends from the piston and provides a connection point for external loads. Seals are used to prevent fluid leakage and maintain hydraulic pressure within the cylinder.
Function:
– The function of a hydraulic cylinder is to convert the pressure and flow of hydraulic fluid into linear force and motion. The hydraulic fluid, typically oil, is pressurized and directed into one of the chambers of the cylinder. As the fluid enters the chamber, it applies pressure on the piston, causing it to move in a linear direction. This linear motion of the piston is transferred to the piston rod, creating a pushing or pulling force.
Working Principle:
– The working principle of a hydraulic cylinder is based on Pascal’s law, which states that pressure exerted on a fluid in a confined space is transmitted equally in all directions. In a hydraulic cylinder, when hydraulic fluid is pumped into one side of the cylinder, it creates pressure on the piston. The pressure is transmitted through the fluid to the other side of the piston, resulting in a balanced force across the piston and piston rod. This force generates linear motion in the direction determined by the fluid input.
Applications:
– Hydraulic cylinders find extensive use in a wide range of applications due to their ability to generate high forces and precise control of linear motion. Some common applications include:
1. Construction Equipment: Hydraulic cylinders are used in excavators, loaders, bulldozers, and cranes for lifting, pushing, and digging tasks.
2. Manufacturing Machinery: Hydraulic cylinders are employed in presses, machine tools, and material handling equipment for pressing, clamping, and lifting operations.
3. Agricultural Machinery: Hydraulic cylinders are used in tractors, harvesters, and irrigation systems for tasks like steering, lifting, and controlling attachments.
4. Transportation: Hydraulic cylinders are utilized in vehicles such as dump trucks, garbage trucks, and forklifts for tilting, lifting, and tipping operations.
5. Aerospace and Defense: Hydraulic cylinders are employed in aircraft landing gear, missile systems, and hydraulic actuators for control surfaces.
6. Marine and Offshore: Hydraulic cylinders are used in ship steering systems, cranes, and offshore drilling equipment for various lifting and positioning tasks.
In these applications, hydraulic cylinders offer advantages such as high force capability, precise control, compact size, and durability. They provide efficient and reliable linear motion, contributing to enhanced productivity and functionality in a wide range of industries.
Overall, hydraulic cylinders are integral components in various applications where controlled and powerful linear motion is required. Their ability to convert hydraulic energy into mechanical force makes them invaluable in numerous industries, enabling the operation of heavy machinery, precise positioning, and efficient load handling.
editor by CX 2023-12-19
China best Large Capacity High Pressure 40L CO2 Gas Cylinder vacuum pump distributors
Product Description
Large Capacity High Pressure 40L CO2 Gas Cylinder
1.Product Description
The industrial cylinders are all made by high quality seamless steel pipe,consistent height, smoothly painting, and excellent properties, which is widely used for steel cutting, welding, electronic, medical and other fields.and are supposed to be used repeatedly for keeping argon which is mainly used for steel cutting, welding, electronic, medical and so on.
Outside diameter(mm) | 219 |
Water capacity(L) | 40 |
Height(mm) | 1315 |
Weight(kg) | 48 |
Design wall thickness(mm) | 5.7 |
Working Pressure(Mpa) | 15 |
Test pressure(Mpa) | 25 |
Material | 37Mn |
Head Protection | Tulip Cap or Common Cap |
Cylinder Color | As Clients Require |
Certification Provided | ISO9809/TPED/DOT |
2.Gas Cylinder Process
3.Company Profile
Located in ZheJiang , SEFIC is a professional supplier of gas and gas equipment. Founded in the 90s, the company has already accumulated enough experience and became 1 of the best suppliers of all kinds of gas and gas equipment. Besides, it is 1 of the earliest in the country to gain the License of Pressure Vessel Type A2 and C2, ISO9
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Material: | Steel |
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Usage: | Gas Storage |
Structure: | General Cylinder |
Power: | Hydraulic |
Standard: | Standard |
Pressure Direction: | Double-acting Cylinder |
Customization: |
Available
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How do hydraulic cylinders ensure smooth and consistent movement in heavy machinery?
Hydraulic cylinders play a vital role in ensuring smooth and consistent movement in heavy machinery. Their design and operation allow for precise control over the motion of heavy loads, resulting in efficient and reliable performance. Here’s a detailed explanation of how hydraulic cylinders contribute to smooth and consistent movement in heavy machinery:
1. Hydraulic Fluid and Pressure:
– Hydraulic cylinders operate by utilizing hydraulic fluid, typically oil, to transmit force and motion. The fluid is pressurized by a hydraulic pump, creating a force that acts on the piston inside the cylinder. The pressure of the hydraulic fluid can be precisely controlled, allowing for smooth and gradual movement of heavy machinery. The fluid’s incompressibility ensures that the force is evenly distributed, resulting in consistent and predictable motion.
2. Piston and Cylinder Design:
– Hydraulic cylinders are designed with precision to ensure smooth movement. The piston and cylinder bore are machined to tight tolerances, reducing friction and minimizing internal leakage. This precise fit between the piston and cylinder walls helps maintain consistent motion without jerks or sudden changes in speed. Additionally, the use of high-quality seals and lubrication further enhances the smooth operation of the cylinder.
3. Control Valves and Flow Control:
– Hydraulic systems incorporate control valves that regulate the flow of hydraulic fluid into and out of the cylinder. These valves allow for precise control over the speed and direction of the cylinder’s movement. By adjusting the flow rate, operators can achieve smooth and controlled motion of heavy machinery, avoiding sudden starts or stops. Flow control valves also enable speed adjustment, ensuring consistent movement even under varying loads or operating conditions.
4. Cushioning and Damping:
– Hydraulic cylinders can be equipped with cushioning mechanisms to absorb shock and minimize impacts during the movement of heavy machinery. Cushioning is achieved by incorporating specialized valves or adjustable orifices in the cylinder, which restrict the flow of hydraulic fluid near the end of the stroke. This gradual deceleration helps prevent sudden jolts or vibrations, maintaining smooth and consistent movement while reducing stress on the machinery and its components.
5. Load Balancing:
– Hydraulic cylinders can be designed and arranged in a system to balance the load and distribute forces evenly. By utilizing multiple cylinders in parallel or series configurations, heavy machinery can achieve balanced movement, preventing uneven stress and ensuring smooth operation. Load balancing also helps minimize the risk of component failure and enhances the overall stability and longevity of the machinery.
6. Feedback and Control Systems:
– Advanced hydraulic systems incorporate feedback sensors and control systems to monitor and adjust the movement of heavy machinery. These sensors provide real-time information about the position, speed, and force exerted by the hydraulic cylinders. The control system processes this data and adjusts the flow of hydraulic fluid accordingly to maintain smooth and consistent movement. By continuously monitoring and regulating the cylinder’s operation, feedback and control systems contribute to precise and reliable motion control.
7. Maintenance and Servicing:
– Regular maintenance and servicing of hydraulic cylinders are essential to ensure their smooth and consistent movement in heavy machinery. Proper lubrication, inspection of seals, and replacement of worn-out components help maintain optimal performance. Preventive maintenance practices, such as filter replacements and fluid analysis, also contribute to the longevity and reliability of hydraulic systems, ensuring consistent movement over time.
In summary, hydraulic cylinders ensure smooth and consistent movement in heavy machinery through the use of hydraulic fluid and pressure, precise piston and cylinder design, control valves and flow control, cushioning and damping mechanisms, load balancing, feedback and control systems, and regular maintenance and servicing. By leveraging these features, hydraulic cylinders provide the necessary force and control to handle heavy loads while maintaining precise and reliable motion, enhancing the overall performance and productivity of heavy machinery in various industrial applications.
Ensuring Controlled and Safe Force Application in Heavy Machinery with Hydraulic Cylinders
Hydraulic cylinders play a critical role in heavy machinery by ensuring controlled and safe force application. The ability to exert and control high forces is essential for heavy machinery operations, such as lifting, pressing, pushing, or pulling heavy loads. Let’s explore how hydraulic cylinders ensure controlled and safe force application in heavy machinery:
- Force Control: Hydraulic cylinders provide precise force control capabilities. The hydraulic system’s pressure can be adjusted to regulate the force exerted by the cylinder. This control allows operators to apply the necessary force for a specific task while ensuring it remains within safe limits. By accurately controlling the force, hydraulic cylinders help prevent excessive force that could damage the machinery or compromise the safety of the operation.
- Load Balancing: In heavy machinery, multiple hydraulic cylinders are often used in conjunction to distribute and balance the applied force. By using multiple cylinders, the load can be evenly distributed across the machinery, minimizing stress concentrations and ensuring controlled force application. This load balancing approach enhances the stability and safety of the machinery, preventing uneven loading that could lead to structural issues or instability.
- Safety Valves: Hydraulic systems in heavy machinery are equipped with safety valves to protect against excessive force or overloading. Safety valves are designed to release hydraulic fluid from the cylinder when the force exceeds a predetermined threshold. This prevents the force from reaching dangerous levels, safeguarding the machinery and preventing potential accidents or damage. Safety valves provide an additional layer of safety and ensure controlled force application even in unexpected circumstances.
- Pressure Relief Systems: Hydraulic cylinders incorporate pressure relief systems to further enhance safety. These systems are designed to relieve excess pressure in the hydraulic system, which could occur due to factors such as thermal expansion or system malfunctions. By relieving excess pressure, the pressure relief systems prevent sudden and uncontrolled force surges, maintaining safe and controlled force application in heavy machinery.
- Structural Integrity: Hydraulic cylinders are designed to withstand the high forces and loads associated with heavy machinery applications. The cylinders are constructed using robust materials, such as high-strength steel, and undergo rigorous testing to ensure their structural integrity. This ensures that the cylinders can safely handle the forces applied during heavy machinery operations without experiencing failures or deformations that could compromise the safety and controlled force application.
In summary, hydraulic cylinders ensure controlled and safe force application in heavy machinery through force control, load balancing, safety valves, pressure relief systems, and robust structural design. These features and design considerations enable operators to exert the necessary force while maintaining safety and preventing excessive loads or force surges. By incorporating hydraulic cylinders into heavy machinery, manufacturers can achieve controlled force application, enhance operational safety, and protect the machinery from damage or failure.
What benefits do hydraulic cylinders offer for tasks requiring heavy lifting or movement?
Hydraulic cylinders offer numerous benefits for tasks that involve heavy lifting or movement. Their unique design and characteristics make them well-suited for applications that require substantial force, precise control, and reliable operation. Here are the detailed benefits that hydraulic cylinders provide for such tasks:
1. High Force Generation:
– Hydraulic cylinders are capable of generating significant amounts of force. By utilizing hydraulic pressure, which can be easily amplified, hydraulic cylinders can exert substantial force to lift and move heavy loads. The force output of a hydraulic cylinder is directly proportional to the hydraulic pressure and the surface area of the piston. This high force capability makes hydraulic cylinders ideal for tasks that involve heavy lifting, pushing, or pulling.
2. Precise Control:
– Hydraulic cylinders offer precise control over the force and motion they generate. By regulating the flow of hydraulic fluid into the cylinder, the speed, direction, and position of the cylinder’s movement can be accurately controlled. This level of control is crucial for tasks that require precise positioning, delicate movements, or synchronization of multiple cylinders. It enables operators to perform operations with accuracy and minimize the risk of damage or accidents.
3. Safety:
– Hydraulic cylinders are designed with safety features to ensure the protection of both personnel and equipment. They incorporate overload protection mechanisms, such as relief valves, that prevent excessive force or pressure from damaging the system. Additionally, hydraulic cylinders allow for controlled and gradual movements, reducing the risk of sudden and uncontrolled motions that could pose safety hazards during heavy lifting or movement tasks.
4. Versatility and Adaptability:
– Hydraulic cylinders are versatile components that can be adapted to meet specific requirements. They can be customized based on factors such as force capacity, stroke length, speed, and mounting options, allowing them to be integrated into various types of machinery. This versatility makes hydraulic cylinders suitable for a wide range of applications, including construction, material handling, mining, agriculture, and more.
5. Smooth and Controlled Operation:
– Hydraulic cylinders provide smooth and controlled operation, ensuring efficient and reliable performance during heavy lifting or movement tasks. The hydraulic fluid acts as a cushioning medium, which helps dampen shocks and vibrations, resulting in smoother and quieter operation. This controlled operation also reduces the risk of damage to the load being lifted or the surrounding equipment.
6. Compact Design:
– Hydraulic cylinders offer a high power-to-size ratio, allowing for compact machinery design. Their relatively small size, compared to the forces they can generate, makes them suitable for applications where space is limited or weight restrictions apply. This compact design enables the integration of hydraulic cylinders into different types of equipment without compromising performance or efficiency.
7. Durability and Reliability:
– Hydraulic cylinders are built to withstand rigorous operating conditions and provide long-term reliability. They are constructed with robust materials, precise machining, and effective sealing systems to ensure durability and prevent fluid leakage. Hydraulic cylinders can withstand high pressures, heavy loads, and continuous use, making them suitable for demanding tasks involving heavy lifting or movement.
8. Energy Efficiency:
– Hydraulic cylinders contribute to energy efficiency in tasks requiring heavy lifting or movement. Hydraulic systems allow for the transfer of power over long distances without significant power losses. Additionally, hydraulic cylinders can incorporate energy-saving features such as load-sensing technology and regenerative circuits, which reduce energy consumption by optimizing the use of hydraulic fluid.
In summary, hydraulic cylinders offer several benefits for tasks that involve heavy lifting or movement. They provide high force generation, precise control, safety features, versatility, smooth operation, compact design, durability, and energy efficiency. These advantages make hydraulic cylinders indispensable components in various industries where heavy loads need to be lifted, pushed, or moved with accuracy and reliability.
editor by CX 2023-12-18
China Best Sales 47L Aluminum Medical Gas Cylinder with High Quality vacuum pump belt
Product Description
DETAIL
Material: Steel
Use: Industrial Gas
Pressure: High
Brand Name: CHINAMFG
Model Number: ISO232-47-150
Specifications
Nitrogen gas cylinder
1. Working pressure come to 150 bar.
2. Hydraulic test pressure: 250bar, water capcity come to 40Liter
So far our products are enjoying good markets at home and exporting to European and American countries, the Middle East countries, West Asia, as well as South and East Asia countries.
40L, 47l and 50L medical oxygen cylinders | |||||||
Type | (mm) Outside Diameter |
(L) Water Capacity |
(mm) () Height (Withoutvalve) |
(Kg) (,) Weight(Without valve,cap) |
(Mpa) Working Pressure |
(mm) Design Wall Thickness |
Material Grades |
ISO232-40-150 | 219 | 40 | 1167 | 43 | 200 | 5.2 | 37Mn |
ISO232-47-150 | 47 | 1351 | 49 | ||||
ISO232-50-150 | 50 | 1430 | 51.6 | ||||
ISO232-40-200 | 232 | 40 | 1156 | 44.9 | 200 | 5.2 | 34CrMo4 |
ISO232-46.7-200 | 46.7 | 1333 | 51 | ||||
ISO232-47-200 | 47 | 1341 | 51.3 | ||||
ISO232-50-200 | 50 | 1420 | 54 | ||||
EN232-40-210 | 232(TPED) | 40 | 1156 | 44.9 | 230 | 5.8 | 34CrMo4 |
EN232-46.7-210 | 46.7 | 1333 | 51 | ||||
EN232-47-210 | 47 | 1341 | 51.3 | ||||
EN232-50-210 | 50 | 1420 | 54 | ||||
EN232-40-230 | 40 | 1156 | 44.9 | 230 | 5.8 | 34CrMo4 | |
EN232-46.7-230 | 46.7 | 1333 | 51 | ||||
ISO232-47-230 | 47 | 1341 | 51.3 | ||||
ISO232-50-230 | 50 | 1420 | 54 | ||||
ISO267-40-150 | 267 | 40 | 922 | 43.3 | 150 | 5.8 | 37Mn |
ISO267-50-150 | 50 | 1119 | 51.3 |
47L OXYGEN GAS CYLINDER RECORD OF HYDROSTATIC TESTS ON CYLINDERS time ≥ 60S | ||||||||
S.N | Serial No. | The weight without valve&cap(kg) | Volumetric Capacity(L) | Total expansion(ml) | Permanent expansion(ml) | Percent of Permanent to totalexpanison(%) | Test Pressure 250Bar | Lot and Batch No. |
1 | 16Z380 001 | 56.4 | 47.3 | 149.0 | 2.3 | 1.5 | 250 | 16Z380 |
2 | 16Z380 002 | 56.7 | 47.2 | 155.1 | 2.7 | 1.7 | 250 | 16Z380 |
3 | 16Z380 003 | 57.3 | 47.2 | 156.1 | 2.4 | 1.5 | 250 | 16Z380 |
4 | 16Z380 004 | 56.8 | 47.4 | 148.9 | 2.8 | 1.9 | 250 | 16Z380 |
5 | 16Z380 005 | 57 | 47.4 | 149.9 | 2.5 | 1.7 | 250 | 16Z380 |
6 | 16Z380 006 | 56.8 | 47.4 | 149.9 | 2.3 | 1.5 | 250 | 16Z380 |
7 | 16Z380 007 | 56.9 | 47.3 | 153.0 | 2.6 | 1.7 | 250 | 16Z380 |
8 | 16Z380 008 | 57.3 | 47.2 | 155.1 | 2.3 | 1.5 | 250 | 16Z380 |
9 | 16Z380 009 | 56.7 | 47.5 | 146.8 | 2.1 | 1.4 | 250 | 16Z380 |
10 | 16Z380 571 | 56.2 | 47.6 | 147.6 | 2.3 | 1.6 | 250 | 16Z380 |
11 | 16Z380 011 | 56.3 | 47.2 | 151.2 | 2.2 | 1.5 | 250 | 16Z380 |
12 | 16Z380 012 | 56 | 47.4 | 151.8 | 2.1 | 1.4 | 250 | 16Z380 |
13 | 16Z380 013 | 56.4 | 47.3 | 150.0 | 2.1 | 1.4 | 250 | 16Z380 |
14 | 16Z380 014 | 56.2 | 47.7 | 145.5 | 2.4 | 1.6 | 250 | 16Z380 |
15 | 16Z380 015 | 57.1 | 47.5 | 153.7 | 2.5 | 1.6 | 250 | 16Z380 |
16 | 16Z380 016 | 57.2 | 47.4 | 152.8 | 2.6 | 1.7 | 250 | 16Z380 |
17 | 16Z380 017 | 55.9 | 47.4 | 151.8 | 3.1 | 2.0 | 250 | 16Z380 |
18 | 16Z380 018 | 57 | 47.3 | 154.0 | 2.8 | 1.8 | 250 | 16Z380 |
19 | 16Z380 019 | 56.4 | 47.5 | 150.7 | 2.5 | 1.7 | 250 | 16Z380 |
20 | 16Z380 571 | 57.1 | 47.1 | 156.2 | 2.9 | 1.9 | 250 | 16Z380 |
21 | 16Z380 571 | 56.9 | 47.2 | 154.1 | 2.8 | 1.8 | 250 | 16Z380 |
22 | 16Z380 571 | 56.5 | 47.3 | 154.0 | 2.5 | 1.6 | 250 | 16Z380 |
23 | 16Z380 571 | 57.3 | 47.2 | 155.1 | 2.9 | 1.9 | 250 | 16Z380 |
24 | 16Z380 571 | 57.3 | 47.2 | 154.1 | 2.6 | 1.7 | 250 | 16Z380 |
25 | 16Z380 571 | 57.2 | 47.2 | 154.1 | 2.8 | 1.8 | 250 | 16Z380 |
26 | 16Z380 026 | 57.3 | 47 | 153.4 | 2.3 | 1.5 | 250 | 16Z380 |
27 | 16Z380 571 | 55.8 | 47.4 | 152.8 | 2.6 | 1.7 | 250 | 16Z380 |
28 | 16Z380 571 | 55.6 | 47.4 | 151.8 | 2.8 | 1.8 | 250 | 16Z380 |
29 | 16Z380 571 | 56.2 | 47.3 | 150.0 | 2.4 | 1.6 | 250 | 16Z380 |
30 | 16Z380 030 | 55.8 | 47.3 | 148.0 | 2.1 | 1.4 | 250 | 16Z380 |
31 | 16Z380 031 | 55.7 | 47.3 | 148.0 | 2.1 | 1.4 | 250 | 16Z380 |
32 | 16Z380 032 | 57 | 47.2 | 149.2 | 2.3 | 1.5 | 250 | 16Z380 |
33 | 16Z380 033 | 57.4 | 47.3 | 149.0 | 2.3 | 1.5 | 250 | 16Z380 |
34 | 16Z380 034 | 56.2 | 47.4 | 151.8 | 2.6 | 1.7 | 250 | 16Z380 |
35 | 16Z380 035 | 56.7 | 47.3 | 151.0 | 2.7 | 1.8 | 250 | 16Z380 |
36 | 16Z380 036 | 56.4 | 47.1 | 155.3 | 2.3 | 1.5 | 250 | 16Z380 |
37 | 16Z380 037 | 56.8 | 47.2 | 155.1 | 2.9 | 1.9 | 250 | 16Z380 |
38 | 16Z380 038 | 56.6 | 47.1 | 151.3 | 2.3 | 1.5 | 250 | 16Z380 |
39 | 16Z380 039 | 55.8 | 47.3 | 154.0 | 2.8 | 1.8 | 250 | 16Z380 |
40 | 16Z380 040 | 56.9 | 47.3 | 151.0 | 2.9 | 1.9 | 250 | 16Z380 |
41 | 16Z380 041 | 56.1 | 47.4 | 149.9 | 2.3 | 1.5 | 250 | 16Z380 |
42 | 16Z380 042 | 56.5 | 47.1 | 152.3 | 2.3 | 1.5 | 250 | 16Z380 |
43 | 16Z380 043 | 56.6 | 47.2 | 148.2 | 2.2 | 1.5 | 250 | 16Z380 |
44 | 16Z380 044 | 55.9 | 47.3 | 148.0 | 2.3 | 1.6 | 250 | 16Z380 |
45 | 16Z380 045 | 56.2 | 47.4 | 151.8 | 2.9 | 1.9 | 250 | 16Z380 |
46 | 16Z380 046 | 57.1 | 47.1 | 152.3 | 2.8 | 1.8 | 250 | 16Z380 |
47 | 16Z380 047 | 57.1 | 47.2 | 150.2 | 2.4 | 1.6 | 250 | 16Z380 |
48 | 16Z380 048 | 56.2 | 47.4 | 152.8 | 2.9 | 1.9 | 250 | 16Z380 |
49 | 16Z380 049 | 57 | 47.3 | 150.0 | 3 | 2.0 | 250 | 16Z380 |
50 | 16Z380 050 | 56.2 | 47.2 | 152.1 | 2.7 | 1.8 | 250 | 16Z380 |
Established in 1998. Our company possesses 3 production lines for production of various seamless gas cylinders. The annual production and sale for gas cylinders of below 20L for 600 thousand pieces, accounting for 90% domestic share in small size gas cylinder market. The recently set up new production line for 0.4L-80L emergency respirator, colliery escape capsule and refuge chamber has the annual production of 700 thousand pieces of cylinders. By the year 2013, the total specifications we do ascent to 109 types to meet different customers’ requirement.
Our major products are oxygen cylinder, nitrogen gas cylinder, carbon dioxide gas cylinder, argon gas cylinder, other industrial gas cylinder, medical oxygen gas cylindersupply unit, etc., with wide application for fields of medical apparatus and instruments, engineering machinery, colliery rescue, gas industry, welding-cutting machinery, and chemical industry. Our cryogenic vessels production line mainly produce cryogenic liquid storage tanks, welding insulation cylinders, cryogenic reaction device, cryogenic tanks, cryogenic ISO tank container and air temperature vaporizer. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Aluminum |
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Structure: | Gas – Liquid Damping Cylinder |
Power: | Hydraulic |
Standard: | Standard |
Pressure Direction: | Single-acting Cylinder |
Double-Acting Cylinder Type: | Common Cylinder |
Customization: |
Available
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Can hydraulic cylinders be used for precise operations like CNC machining or molding?
Yes, hydraulic cylinders can be used for precise operations like CNC machining or molding. While hydraulic systems are commonly associated with heavy-duty applications, they can also provide the necessary precision and control required for precise operations in CNC machining and molding processes. Here’s a detailed explanation of how hydraulic cylinders can be utilized for such precise operations:
1. Force and Control:
– Hydraulic cylinders are capable of generating substantial force, which is essential for precise operations in CNC machining and molding. By using hydraulic pressure, the cylinders can deliver the required force to cut or shape materials accurately or exert pressure for molding operations. The hydraulic system allows precise control over the force applied, ensuring consistent and reliable performance.
2. Adjustable Speed and Positioning:
– Hydraulic cylinders offer adjustable speed and precise positioning capabilities, making them suitable for precise operations. By controlling the flow of hydraulic fluid, the speed of the cylinder’s movement can be adjusted according to specific requirements. This adaptability allows for fine-tuning the machining or molding process, achieving the desired precision in material removal or shaping. Hydraulic systems also enable accurate positioning of tools or molds, ensuring precise operations.
3. Integrated Feedback Systems:
– Advanced hydraulic systems can incorporate feedback sensors and control mechanisms to enhance precision in CNC machining and molding. These sensors provide real-time information about the position, speed, and force exerted by the hydraulic cylinders. The control system processes this data and adjusts the flow of hydraulic fluid accordingly, allowing for precise and accurate control over the operations. The feedback systems help maintain consistent performance and compensate for any deviations, ensuring high precision.
4. Damping and Vibration Control:
– Hydraulic cylinders can be equipped with damping mechanisms to minimize vibrations and ensure stability during CNC machining or molding operations. Vibrations can negatively impact precision by causing tool chatter or material deformation. By incorporating cushioning or damping features, hydraulic cylinders help absorb shocks and suppress vibrations, resulting in smoother and more accurate operations.
5. Customization and Adaptability:
– Hydraulic cylinders can be customized and adapted to meet the specific requirements of CNC machining or molding processes. Engineers can design cylinders with unique dimensions, stroke lengths, mounting options, and sealing arrangements to fit into equipment or systems with precise specifications. Customized hydraulic cylinders ensure optimal performance and compatibility for precise operations, enabling seamless integration into CNC machines or molding equipment.
6. Energy Efficiency:
– Hydraulic systems can be designed to be energy-efficient, contributing to cost savings in CNC machining or molding operations. By utilizing variable speed pumps, efficient control valves, and well-designed hydraulic circuits, energy consumption can be optimized. This efficiency reduces heat generation, leading to improved stability and precision in operations while minimizing energy costs.
7. Maintenance and Calibration:
– Regular maintenance and calibration of hydraulic systems are essential to maintain their precision in CNC machining or molding applications. Proper lubrication, inspection of seals, and replacement of worn-out components help ensure optimal performance. Regular calibration of control systems and feedback sensors ensures accurate readings and reliable operation, contributing to precision in machining or molding processes.
In summary, hydraulic cylinders can be effectively used for precise operations like CNC machining or molding. Their ability to generate substantial force, adjustable speed and positioning, integration with feedback systems, damping and vibration control, customization and adaptability, energy efficiency, and proper maintenance contribute to achieving the required precision in these operations. By leveraging the strengths of hydraulic systems, manufacturers can enhance the accuracy and reliability of CNC machining or molding processes, resulting in high-quality products and improved productivity.
Contribution of Hydraulic Cylinders to the Precision of Robotic and Automation Systems
Hydraulic cylinders play a significant role in enhancing the precision of robotic and automation systems. These systems rely on precise and controlled movements to perform various tasks with accuracy and repeatability. Let’s explore how hydraulic cylinders contribute to the precision of robotic and automation systems:
- Precise Positioning: Hydraulic cylinders enable precise positioning of robotic arms or automation components. They provide accurate control over the linear motion required for tasks such as picking, placing, and assembly. By precisely controlling the extension and retraction of the hydraulic cylinder, the system can achieve the desired position with high accuracy, ensuring precise alignment and consistent results.
- Controlled Motion: Hydraulic cylinders offer controlled and smooth motion, which is crucial for precise operation in robotic and automation systems. The flow of hydraulic fluid can be precisely regulated to control the speed and acceleration of the cylinder’s movement. This precise control allows for gentle and controlled movements, minimizing vibrations, overshooting, or jerky motions that could affect the accuracy of the system.
- Force Control: Hydraulic cylinders provide force control capabilities that contribute to precision in robotic and automation systems. By adjusting the hydraulic pressure, the force exerted by the cylinder can be precisely controlled. This is particularly valuable in applications that require delicate force-sensitive tasks, such as gripping fragile objects or performing precise force feedback during assembly or testing processes.
- Load Handling: Hydraulic cylinders are capable of handling heavy loads, allowing robotic and automation systems to manipulate and transport objects with precision. The high force capabilities of hydraulic cylinders ensure secure and stable handling of loads, minimizing the risk of slippage or imprecise positioning. This is crucial in applications where precise control over heavy objects is required, such as material handling or industrial assembly processes.
- Durability and Reliability: Hydraulic cylinders are known for their durability and reliability in demanding industrial environments. The ability to withstand repeated use, high loads, and harsh conditions ensures consistent performance over time. This reliability contributes to the precision of robotic and automation systems, as any deviation or failure in the cylinder’s movement could lead to inaccuracies or disruptions in the system’s operation.
In summary, hydraulic cylinders make significant contributions to the precision of robotic and automation systems by enabling precise positioning, controlled motion, force control, load handling, and offering durability and reliability. These capabilities ensure accurate and repeatable movements, minimize errors, and enhance the overall precision of the system. By incorporating hydraulic cylinders into robotic and automation systems, manufacturers can achieve higher levels of precision, efficiency, and productivity in various industrial applications.
How do hydraulic cylinders contribute to the efficiency of heavy machinery like excavators?
Hydraulic cylinders play a crucial role in enhancing the efficiency and performance of heavy machinery, such as excavators. These powerful hydraulic actuators enable excavators to perform various tasks efficiently and effectively. Here’s a detailed explanation of how hydraulic cylinders contribute to the efficiency of heavy machinery like excavators:
1. Force and Power:
– Hydraulic cylinders provide the necessary force and power required for the excavation process. They convert hydraulic energy from the hydraulic fluid into linear mechanical force, allowing the excavator to exert significant pushing and pulling forces. The force generated by hydraulic cylinders enables the digging arm or boom of the excavator to penetrate and break through tough materials, such as soil, rocks, or concrete, with ease and efficiency.
2. Precise Control:
– Hydraulic cylinders offer precise control over the movement of excavator components. By regulating the flow of hydraulic fluid to the cylinders, operators can control the speed, direction, and positioning of the excavator’s arm, boom, bucket, and other attachments. This precise control allows operators to perform delicate operations, such as fine grading or precise material placement, with accuracy and efficiency.
3. Versatility and Adaptability:
– Hydraulic cylinders enable excavators to perform a wide range of tasks by facilitating the quick and easy interchangeability of attachments. Excavators can be equipped with various specialized attachments, including buckets, breakers, grapples, and augers, which can be efficiently connected and disconnected using hydraulic cylinders. This versatility and adaptability enhance the efficiency of excavators by enabling them to tackle different tasks without the need for extensive manual adjustments or downtime.
4. Increased Productivity:
– The power and control provided by hydraulic cylinders significantly increase the productivity of excavators. Excavators equipped with hydraulic cylinders can complete tasks more quickly and efficiently compared to manual or mechanically-driven machinery. The precise control over movements allows for faster cycle times, reduced idle time, and improved overall productivity on the worksite.
5. Enhanced Digging and Lifting Capabilities:
– Hydraulic cylinders enable excavators to perform digging and lifting operations with enhanced capabilities. The force generated by hydraulic cylinders allows excavators to dig deeper and lift heavier loads compared to other types of machinery. This increased digging and lifting capacity contributes to the efficiency of excavators by reducing the number of passes required to complete a task and improving overall productivity.
6. Durability and Reliability:
– Hydraulic cylinders are designed to withstand heavy loads, challenging operating conditions, and frequent use. They are built with robust materials, such as high-strength steel, and undergo stringent quality control measures during manufacturing. The durability and reliability of hydraulic cylinders ensure that excavators can operate efficiently even in demanding environments, minimizing downtime and maximizing productivity.
7. Energy Efficiency:
– Hydraulic systems, including hydraulic cylinders, are known for their energy efficiency. Hydraulic cylinders can deliver high force outputs while consuming relatively low amounts of hydraulic fluid. This energy efficiency translates to lower fuel consumption and reduced operating costs for excavators. The efficient use of hydraulic power contributes to the overall efficiency and sustainability of heavy machinery operations.
8. Safety:
– Hydraulic cylinders play a vital role in ensuring the safety of excavator operations. They provide controlled and predictable movements, reducing the risk of sudden or uncontrolled motions. The precise control offered by hydraulic cylinders allows operators to perform tasks safely and accurately, minimizing the chances of accidents or damage to the machinery or surrounding environment.
Overall, hydraulic cylinders are essential components that significantly contribute to the efficiency of heavy machinery like excavators. By providing force, precise control, versatility, increased productivity, enhanced capabilities, durability, energy efficiency, and safety, hydraulic cylinders enable excavators to perform a wide range of tasks efficiently and effectively in various industries, including construction, mining, and landscaping.
editor by CX 2023-12-18
China best 40L Medical Oxygen Cylinder Rack with High Pressure vacuum pump ac
Product Description
Model Number: ISO219-40-150
valve:QF-2C
Material: Steel 37Mn
new seamless steel gas cylinder for N2,O2
Industrial nitrogen Gas
Pressure: High
Place of Origin: China (Mainland)
Brand Name: DSW
Thickness of seamless:5.7mm
weight of seamless: 47to 50kg
working pressure:150bar
test pressure: 250bar
TP:250KG/CM2
PW:150KG/CM2
40L and 50L medical oxygen cylinders |
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Type | (mm) Outside Diameter |
(L) Water Capacity |
(mm)
Height |
(Kg) Weight(Without valve,cap) |
(Mpa) Working Pressure |
(mm) Design Wall Thickness |
Material Grades |
ISO232-40-150 | 219 | 40 | 1167 | 43 | 200 | 5.2 | 37Mn |
ISO232-47-150 | 47 | 1351 | 49 | ||||
ISO232-50-150 | 50 | 1430 | 51.6 | ||||
ISO232-40-200 | 232 | 40 | 1156 | 44.9 | 200 | 5.2 | 34CrMo4 |
ISO232-46.7-200 | 46.7 | 1333 | 51 | ||||
ISO232-47-200 | 47 | 1341 | 51.3 | ||||
ISO232-50-200 | 50 | 1420 | 54 | ||||
EN232-40-210 | 232(TPED) | 40 | 1156 | 44.9 | 230 | 5.8 | 34CrMo4 |
EN232-46.7-210 | 46.7 | 1333 | 51 | ||||
EN232-47-210 | 47 | 1341 | 51.3 | ||||
EN232-50-210 | 50 | 1420 | 54 | ||||
EN232-40-230 | 40 | 1156 | 44.9 | 230 | 5.8 | 34CrMo4 | |
EN232-46.7-230 | 46.7 | 1333 | 51 | ||||
ISO232-47-230 | 47 | 1341 | 51.3 | ||||
ISO232-50-230 | 50 | 1420 | 54 | ||||
ISO267-40-150 | 267 | 40 | 922 | 43.3 | 150 | 5.8 | 37Mn |
ISO267-50-150 | 50 | 1119 | 51.3 |
100% new high quality seamless steel pipe from Bao Shan Iron co.,ltd (Baosteel).
Total 5 working line make 3000pcs per day for oxygen gas cylinder, argon gas cylinder, helium gas cylinder, Nitrogen gas cylinder , Co2 gas cylinder, N2O gas cylinder..etc
China top 1 advanced heat treatment machine. And China top 1 internal polishing machine to make high purity gas cylinder with 99.999% oxygen gas, helium gas, N2O gas and argon gas.
100% Hydrostatic prssure test and leakage test to keep the quality
Advanced automatic spraying working line make the spraying at high top quality , no any bubble , without shrinkage and distoration .
Japan imported shoulder marking machine make it the most qualified ones .
CHINAMFG seamless gas cylinder have nice appearance shoulders because we use shape-correction machine treatment make the cylinder shoulder most beautiful shape which other supplier can’t be compared.
Laboratory test standard ISO9809-3 and ISO9809-1, DOT-3AA, EN1964,GB5099 ..etc
Specification
RECORD OF HYDROSTATIC TESTS ON CYLINDERS TIME ≥ 60S |
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S.N | Serial No. | The weight without valve&cap(kg) | Volumetric Capacity(L) | Total expansion(ml) | Permanent expansion(ml) | Percent of Permanent to totalexpanison(%) | Test Pressure 250Bar | Lot and Batch No. |
401 | 2070968 057 | 48.6 | 40.0 | 200.3 | 2.6 | 1.3 | 250 | 2070968 |
402 | 2070968 058 | 48.3 | 40.0 | 204.2 | 2.3 | 1.1 | 250 | 2070968 |
403 | 2070968 059 | 48.2 | 40.1 | 205.1 | 2.6 | 1.3 | 250 | 2070968 |
404 | 2070968 060 | 48.5 | 40.1 | 195.2 | 2.6 | 1.3 | 250 | 2070968 |
405 | 2070968 061 | 48.2 | 40.1 | 205.1 | 2.7 | 1.3 | 250 | 2070968 |
406 | 2070968 062 | 48.6 | 40.0 | 206.2 | 2.2 | 1.1 | 250 | 2070968 |
407 | 2070968 063 | 48.3 | 40.3 | 193.9 | 2.2 | 1.1 | 250 | 2070968 |
408 | 2070968 064 | 48.0 | 40.1 | 200.1 | 2.9 | 1.4 | 250 | 2070968 |
409 | 2070968 065 | 48.4 | 40.0 | 205.2 | 2.9 | 1.4 | 250 | 2070968 |
410 | 2070968 066 | 47.9 | 40.1 | 200.1 | 2.6 | 1.3 | 250 | 2070968 |
411 | 2070968 067 | 47.9 | 40.2 | 201.0 | 2.2 | 1.1 | 250 | 2070968 |
412 | 2070968 068 | 48.7 | 40.0 | 200.3 | 3.0 | 1.5 | 250 | 2070968 |
413 | 2070968 069 | 48.3 | 40.2 | 201.0 | 2.8 | 1.4 | 250 | 2070968 |
414 | 2070968 070 | 48.2 | 40.1 | 197.2 | 2.5 | 1.3 | 250 | 2070968 |
415 | 2070968 071 | 47.9 | 40.0 | 206.2 | 2.6 | 1.3 | 250 | 2070968 |
416 | 2070968 072 | 48.5 | 40.4 | 193.8 | 3.0 | 1.5 | 250 | 2070968 |
417 | 2070968 073 | 49.0 | 40.0 | 201.3 | 3.0 | 1.5 | 250 | 2070968 |
418 | 2070968 074 | 49.2 | 40.1 | 201.1 | 2.3 | 1.1 | 250 | 2070968 |
419 | 2070968 075 | 48.3 | 40.2 | 196.0 | 2.3 | 1.2 | 250 | 2070968 |
420 | 2070968 076 | 47.7 | 40.2 | 198.0 | 2.3 | 1.2 | 250 | 2070968 |
421 | 2070968 077 | 48.2 | 40.2 | 198.0 | 2.3 | 1.2 | 250 | 2070968 |
422 | 2070968 078 | 48.5 | 40.3 | 201.8 | 2.3 | 1.1 | 250 | 2070968 |
423 | 2070968 079 | 49.2 | 40.1 | 194.2 | 2.7 | 1.4 | 250 | 2070968 |
424 | 2070968 080 | 48.5 | 40.4 | 200.7 | 3.0 | 1.5 | 250 | 2070968 |
425 | 2070968 081 | 48.2 | 40.1 | 197.2 | 2.3 | 1.2 | 250 | 2070968 |
426 | 2070968 082 | 48.3 | 40.0 | 200.3 | 2.7 | 1.3 | 250 | 2070968 |
427 | 2070968 083 | 48.5 | 40.3 | 197.9 | 3.0 | 1.5 | 250 | 2070968 |
428 | 2070968 084 | 48.3 | 40.1 | 200.1 | 2.3 | 1.1 | 250 | 2070968 |
429 | 2070968 085 | 48.6 | 40.1 | 194.2 | 2.3 | 1.2 | 250 | 2070968 |
430 | 2070968 086 | 48.5 | 40.1 | 199.1 | 2.6 | 1.3 | 250 | 2070968 |
431 | 2070968 087 | 48.4 | 40.1 | 199.1 | 2.9 | 1.5 | 250 | 2070968 |
432 | 2070968 088 | 48.1 | 40.2 | 203.9 | 2.3 | 1.1 | 250 | 2070968 |
433 | 2070968 089 | 48.6 | 40.2 | 198.0 | 3.0 | 1.5 | 250 | 2070968 |
434 | 2070968 090 | 48.0 | 40.2 | 201.0 | 2.5 | 1.2 | 250 | 2070968 |
435 | 2070968 091 | 49.6 | 40.0 | 206.2 | 3.0 | 1.5 | 250 | 2070968 |
436 | 2070968 092 | 48.5 | 40.1 | 197.2 | 2.3 | 1.2 | 250 | 2070968 |
437 | 2070968 093 | 48.1 | 40.1 | 197.2 | 2.3 | 1.2 | 250 | 2070968 |
438 | 2070968 094 | 48.0 | 40.1 | 197.2 | 2.2 | 1.1 | 250 | 2070968 |
439 | 2070968 095 | 48.1 | 40.1 | 197.2 | 2.9 | 1.5 | 250 | 2070968 |
440 | 2070968 096 | 48.3 | 40.1 | 199.1 | 2.3 | 1.2 | 250 | 2070968 |
441 | 2070968 097 | 48.1 | 40.2 | 203.0 | 2.4 | 1.2 | 250 | 2070968 |
442 | 2070968 098 | 48.6 | 40.1 | 199.1 | 2.6 | 1.3 | 250 | 2070968 |
443 | 2070968 099 | 48.5 | 40.2 | 198.0 | 2.3 | 1.2 | 250 | 2070968 |
444 | 2070968 100 | 48.4 | 40.1 | 202.1 | 2.4 | 1.2 | 250 | 2070968 |
445 | 2070968 101 | 48.7 | 40.0 | 204.2 | 2.3 | 1.1 | 250 | 2070968 |
446 | 2070968 102 | 49.2 | 40.0 | 204.2 | 3.0 | 1.5 | 250 | 2070968 |
447 | 2070968 103 | 48.1 | 40.2 | 200.0 | 2.6 | 1.3 | 250 | 2070968 |
448 | 2070968 104 | 48.0 | 40.1 | 202.1 | 3.0 | 1.5 | 250 | 2070968 |
449 | 2070968 105 | 48.3 | 40.1 | 196.2 | 2.4 | 1.2 | 250 | 2070968 |
450 | 2070968 106 | 48.8 | 40.0 | 206.2 | 2.2 | 1.1 | 250 | 2070968 |
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Steel |
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Usage: | Oxygen Gas and Nitrogen Cylinder |
Structure: | Gas – Liquid Damping Cylinder |
Power: | Hydraulic |
Standard: | Standard |
Pressure Direction: | Single-acting Cylinder |
Customization: |
Available
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Can hydraulic cylinders be retrofitted onto existing equipment for improved functionality?
Yes, hydraulic cylinders can be retrofitted onto existing equipment to enhance functionality and performance. Retrofitting hydraulic cylinders onto existing machinery or equipment offers several benefits, including increased power, improved control, enhanced precision, and versatility. Here’s a detailed explanation of how hydraulic cylinders can be retrofitted onto existing equipment for improved functionality:
1. Increased Power:
– Retrofitting hydraulic cylinders allows for the addition of hydraulic power to the existing equipment. By integrating hydraulic cylinders, the equipment can generate higher forces and handle heavier loads. This increased power enables the equipment to perform tasks that were previously challenging or impossible. For example, a retrofit hydraulic cylinder on a crane can enhance its lifting capacity and enable it to handle heavier loads more efficiently.
2. Improved Control:
– Hydraulic cylinders provide precise control over the motion and positioning of equipment. By retrofitting hydraulic cylinders, operators gain better control over the speed, force, and direction of movement. The addition of hydraulic control valves and a hydraulic power unit allows for fine-tuning of the equipment’s operation. Improved control facilitates safer and more efficient operation, reducing the risk of damage and improving overall productivity.
3. Enhanced Precision:
– Retrofitting hydraulic cylinders onto existing equipment can significantly improve precision and accuracy. Hydraulic systems offer precise control over movement, enabling smooth and controlled motion. This enhanced precision is beneficial in applications where precise positioning or repetitive movements are required. For instance, retrofitting hydraulic cylinders onto a robotic arm can enhance its accuracy and repeatability, making it more suitable for tasks that demand high precision.
4. Versatility and Adaptability:
– Retrofitting hydraulic cylinders can increase the versatility and adaptability of existing equipment. Hydraulic systems can be easily integrated with various types of machinery, allowing for the utilization of hydraulic power across different applications. The modular nature of hydraulic components facilitates the retrofitting process, enabling the equipment to perform a broader range of tasks. This versatility is particularly advantageous in industries where equipment needs to adapt to changing operational requirements.
5. Retrofit Kits and Customization:
– Manufacturers often provide retrofit kits that include all the necessary components for integrating hydraulic cylinders onto existing equipment. These kits typically consist of hydraulic cylinders, mounting brackets, hoses, fittings, control valves, and other required accessories. Retrofit kits simplify the retrofitting process and ensure compatibility between the hydraulic components and the existing equipment. Additionally, manufacturers can offer customization options to tailor the retrofit solution to specific equipment and application needs.
6. Cost-Effective Solution:
– Retrofitting hydraulic cylinders onto existing equipment can be a cost-effective solution compared to purchasing new machinery. By leveraging the existing equipment’s structural framework and mechanical components, the overall cost of upgrading can be reduced. Retrofitting also minimizes downtime since the equipment does not need to be completely replaced. Furthermore, the improved functionality and performance resulting from the retrofit can lead to increased productivity and cost savings in the long run.
7. Professional Installation and Expertise:
– Retrofitting hydraulic cylinders onto existing equipment often requires professional installation and expertise. Working with experienced hydraulic system integrators or manufacturers ensures proper installation, compatibility, and optimal performance of the retrofit solution. These professionals can assess the existing equipment, recommend suitable hydraulic components, and carry out the retrofitting process efficiently. Their knowledge and expertise contribute to the successful integration of hydraulic cylinders and the overall improvement of equipment functionality.
In summary, hydraulic cylinders can indeed be retrofitted onto existing equipment to improve functionality. This retrofitting process offers advantages such as increased power, improved control, enhanced precision, versatility, cost-effectiveness, and access to retrofit kits and customization options. By retrofitting hydraulic cylinders, existing equipment can be upgraded to meet evolving operational needs, extend its lifespan, and enhance overall performance.
Advancements in Hydraulic Cylinder Technology Improving Corrosion Resistance
Advancements in hydraulic cylinder technology have led to significant improvements in corrosion resistance. Corrosion is a major concern in hydraulic systems, especially in environments where cylinders are exposed to moisture, chemicals, or corrosive agents. These advancements aim to enhance the durability and longevity of hydraulic cylinders. Let’s explore some of the key advancements in hydraulic cylinder technology that have improved corrosion resistance:
- Corrosion-Resistant Materials: The use of corrosion-resistant materials is a fundamental advancement in hydraulic cylinder technology. Stainless steel, for example, offers excellent resistance to corrosion, making it a popular choice in marine, offshore, and other corrosive environments. Additionally, advancements in metallurgy have led to the development of specialized alloys and coatings that provide enhanced corrosion resistance, extending the lifespan of hydraulic cylinders.
- Surface Treatments and Coatings: Various surface treatments and coatings have been developed to protect hydraulic cylinders from corrosion. These treatments can include electroplating, galvanizing, powder coating, and specialized corrosion-resistant coatings. These coatings create a barrier between the cylinder surface and corrosive elements, preventing direct contact and inhibiting the onset of corrosion. The selection of appropriate coatings depends on the specific application and environmental conditions.
- Sealing Technology: Effective sealing systems are crucial in preventing water, moisture, and contaminants from entering the cylinder and causing corrosion. Advancements in sealing technology have led to the development of high-quality seals and advanced sealing designs that offer superior resistance to corrosion. These seals are typically made from materials specifically engineered to withstand corrosive environments, ensuring long-term sealing performance and minimizing the risk of corrosion-related issues.
- Improved Surface Finishes: The surface finish of hydraulic cylinders plays a role in their resistance to corrosion. Advancements in machining and polishing techniques have allowed for smoother and more uniform surface finishes. Smoother surfaces reduce the likelihood of corrosion initiation and make it easier to clean and maintain hydraulic cylinders. Additionally, specialized finishes, such as passivation or chemical treatments, can be applied to further enhance corrosion resistance.
- Environmental Protection Features: Hydraulic cylinders can be equipped with additional features to protect against corrosion. These features may include protective boots, bellows, or shields that guard vulnerable areas from exposure to corrosive agents. By incorporating these protective elements into the design, hydraulic cylinders can withstand harsh environments and minimize the risk of corrosion-related damage.
In summary, advancements in hydraulic cylinder technology have significantly improved corrosion resistance. The use of corrosion-resistant materials, advanced surface treatments and coatings, innovative sealing technology, improved surface finishes, and the incorporation of environmental protection features have all contributed to enhanced durability and longevity of hydraulic cylinders in corrosive environments. These advancements ensure reliable performance and reduce the maintenance and replacement costs associated with corrosion-related issues.
How do hydraulic cylinders ensure precise and controlled movement in equipment?
Hydraulic cylinders are widely used in various equipment and machinery to provide precise and controlled movement. They utilize hydraulic fluid and mechanical components to achieve accurate positioning, smooth operation, and reliable control. Here’s a detailed explanation of how hydraulic cylinders ensure precise and controlled movement in equipment:
1. Hydraulic Principle:
– Hydraulic cylinders operate based on Pascal’s law, which states that pressure exerted on a fluid is transmitted equally in all directions. The hydraulic fluid is contained within the cylinder, and when pressure is applied, it acts on the piston, generating force. By controlling the pressure and flow of hydraulic fluid, the movement of the cylinder can be precisely regulated, allowing for accurate and controlled motion.
2. Force and Load Management:
– Hydraulic cylinders are designed to handle specific loads and forces. The force generated by the hydraulic cylinder depends on the hydraulic pressure and the surface area of the piston. By adjusting the pressure, the force output can be controlled. This allows for precise management of the load and ensures that the cylinder can handle the required force without exerting excessive or insufficient force. Proper load management contributes to the precise and controlled movement of the equipment.
3. Control Valves:
– Control valves play a crucial role in regulating the flow and direction of hydraulic fluid within the cylinder. These valves allow operators to control the extension and retraction of the cylinder, adjust the speed of movement, and stop or hold the cylinder at any desired position. By manipulating the control valves, precise and controlled movement can be achieved, enabling operators to position equipment accurately and perform specific tasks with precision.
4. Flow Control:
– Hydraulic cylinders incorporate flow control valves to manage the rate of hydraulic fluid flow. These valves control the speed of the cylinder’s extension and retraction, allowing for smooth and controlled movement. By adjusting the flow rate, operators can precisely control the speed of the cylinder, ensuring that it moves at the desired rate without sudden or erratic movements. Flow control contributes to the overall precision and control of the equipment’s movement.
5. Position Sensing:
– To ensure precise movement, hydraulic cylinders can be equipped with position sensing devices such as linear transducers or proximity sensors. These sensors provide feedback on the position of the cylinder, allowing for accurate position control and closed-loop control systems. By continuously monitoring the position, the equipment’s movement can be controlled with high accuracy, enabling precise positioning and operation.
6. Proportional Control:
– Advanced hydraulic systems utilize proportional control technology, which allows for precise and fine-tuned control of the hydraulic cylinder’s movement. Proportional valves, often operated by electronic control systems, provide variable flow rates and pressure adjustments. This technology enables precise control of speed, force, and position, resulting in highly accurate and controlled movement of the equipment.
7. Cushioning and Damping:
– Hydraulic cylinders can incorporate cushioning and damping mechanisms to ensure smooth and controlled movement at the end of the stroke. Cushioning features, such as adjustable cushions or shock absorbers, reduce the impact and decelerate the cylinder before reaching the end of the stroke. This prevents abrupt stops and minimizes vibrations, contributing to precise and controlled movement.
8. Load Compensation:
– Some hydraulic systems utilize load compensation mechanisms to maintain precise movement even when the load varies. Load-sensing systems monitor the load demand and adjust the hydraulic pressure and flow accordingly to meet that demand. This compensation ensures that the equipment’s movement remains accurate and controlled, regardless of changes in the applied load.
In summary, hydraulic cylinders ensure precise and controlled movement in equipment through the application of hydraulic principles, force and load management, control valves, flow control, position sensing, proportional control, cushioning and damping mechanisms, and load compensation. These features and technologies allow operators to achieve accurate positioning, smooth operation, and reliable control, enabling equipment to perform tasks with precision and efficiency. The combination of hydraulic power and careful design considerations ensures that hydraulic cylinders deliver precise and controlled movement in a wide range of industrial applications.
editor by CX 2023-12-17
China high quality Fostar OEM 2 Post Car Hydraulic Lift Red Blue Cylinder Power Time Hydraulic Double vacuum pump adapter
Product Description
Fostar’s War CHINAMFG series
FSD-XXY double column gantry lift machine
Quality assurance
Leading technology/accurate measurement/simple operation/full
Guidance
Commodity information
Product name: FSD-2140X double column gantry lift machine
Brand Name: Fostar CHINAMFG
Model: FSD-XXY
Net weight: 570KG, gross weight: 620KG
Floor space: Length 2870 x Width 500 × 610 high
Product structure
Double column lift
(Non seat tube type manual unlocking)
Lifting weight: 4000kg
Lifting height: 1900mm
Minimum height: 100mm
Total height: 2820mm
Total width: 3280mm
Width inside the column: 2790mm
Lifting time: 50s-60s
Motor power: 2.2kw
Power requirement: 380V/220V
1. The height of the column is 4.75mm thick steel plate, the column is not distorted, no deformation, high safety performance.
2. Adopt high quality cylinder, cylinder quality guarantee for 3 years, free replacement of the cylinder during the warranty period.
3. The transmission chain adopts a single 121 section 4×4 shield chain, quality assurance products.
4. The power unit adopts the international famous brand of pure copper core motor.
5. The safety lock will be automatically locked when rising to ensure the safety when rising.
6. There are beam connections between the 2 columns, with a limiting device, to ensure safe power off.
Product features:
Double column gantry lifting machine is a kind of relatively advanced automobile maintenance equipment, mainly used for the rapid repair and maintenance of various small cars under 4000 kg, replacing the shortcomings of the old gutter repair, with a small area, less investment, high efficiency advantages, is the ideal maintenance equipment for modern automobile repair industry.
Product advantage
1.Can be used for multi – station mobile automatic tracking system Four-wheel positioning survey
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2.Easy operation (With detailed instructions before delivery)
The measurement of four-wheel positioning is not affected by the levelness of lifting platform, and the accuracy of body tilting diagonally is not affected. All vehicle four-wheel positioning parameters can be measured only by pushing or rolling wheels. Lift operation is only a simple operation to control the positive and negative rotation and stop of the switching motor.
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- Reliable quality, low failure rate
Structure adopts the chain drive instead of the original industry commonly used wire drive more safe and reliable.
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Two – column lift as the 4 – wheel positioning operation
1.Stop the car on the ground, install the rim fixture of the four-wheel positioning instrument on the wheel, release the brake and put it in N gear, double-click the computer four-wheel positioning program.
2.Turn on the power switch of the lift machine.
3.Test run the lift machine and adjust to the right position so as to get on the bus. When rising, press the “start” button on the motor, and hear the “click” sound during the rise indicating that the lift locks itself.
4.Park the car at the designated location as required.
5.Adjust the lift so that its 4 support pieces are in the right position of the car. At this time, pay attention to the length of the 4 support arms, and the 4 support pieces contact the body reliably. And as close as possible to the 4 wheels, and let it in the same plane, ensure that the body center of gravity in the first 2 NAI support point after the line after the 2 technical support point in the middle of the line, so that the lifting machine in the rise of the car stable without shaking, tilt R, when the car to take off any parts do not lose center of gravity.
6.Lock the lever arm tightening device in front of the vehicle and slowly and steadily rise the vehicle.
7.Open the operation surface of the four-wheel positioning computer: find the model point and enter the scrolling model interface. According to the prompt, rolling the wheel back and forth will detect the wheel data, then install the steering wheel lock, pull brake, install the brake fixing bracket, start lifting adjustment, if you do not do the kingpin test can jump directly to lift the lift to the position of adjustment, click finish button, adjust the vehicle, the data will be displayed in real time. Lift again according to the required height, refer to the standard data, adjust each positioning Angle after completion, click next. Go to data save or print.
8.Kingpin test is required as described above: after lifting the lift. The car was in the air on all 4 wheels and landed in the nearest safe spot.
9.All the measured results will be displayed automatically when the operation is completed according to the prompts (the direction lock should be released when testing the kingpin, and the seventh item above can be tested only after it is finished .
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Passed ISO quality system certification and export CE certification
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The appearance and color of the product are optional
Technical parameter
Height of column: | 3660mm |
Lifting weight (rated parameter) | 4000KG |
lift | MAX 1750mm |
Rise and fall time: rise | 45-60S |
Rise and fall time: fall | 15-25S |
Lifting arm rotation Angle | 90° |
Electric voltage: | 2.2KW/220V/380V |
Driving mode | Electro-hydraulic |
Machine weight | 570KG |
Standard Accessories
Universal packaging: Two packages
1. The iron frame is packed with 2 main columns and bottom plate couplings, equipped with steel wire and other accessories.
2. Carton packing an electric pump station assembly plus factory documents.
3. Package size: 550*4000*750mm a piece,300*350*700mm 1 piece
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Instructions for use
1.Introduction of structural products
The product consists of 2 main columns and the top beam to form the main engine, the attachment has 4 lifting arm assembly, according to the pump station output hydraulic transmission mechanism: the hydraulic lifting cylinder, through the wire pulley to lift or lower the 4 support arms. To lift the car for maintenance inspection.
2.The main purpose of the machine
Double column gantry lifting machine is a kind of relatively advanced automobile maintenance equipment, mainly used for the rapid repair and maintenance of various small cars under 4000 kg, replacing the shortcomings of the old gutter repair, with a small area, less investment, high efficiency advantages, is the ideal maintenance equipment for modern automobile repair industry.
3.Detection range
It is mainly used for quick repair and detection of various small cars under 4000 kg.
4.Main features
Double column lifting machine is a kind of relatively advanced automobile maintenance equipment, mainly used for the rapid repair and maintenance of various small cars under 3500 kg. It replaces the shortcomings of the old gutter repair. It has the advantages of small area, less investment and high efficiency, and is the ideal maintenance equipment for modern automobile repair industry.
1)The column adopts 4.75mm thick steel plate, no distortion, no deformation, high safety performance.
2)Adopt high quality cylinder, cylinder quality guarantee for 3 years, free replacement of the cylinder during the warranty period.
3)The transmission chain adopts a single 121 section 4×4 shield chain, quality assurance products.
4)The power unit adopts the international famous brand of Deli pure copper core motor.
5)The safety lock will be automatically locked when rising to ensure the safety when rising.
5.How the machine works?
The machine inputs the oil pressure through the hydraulic pump station to drive the piston movement of the hydraulic cylinder, drive the action of the wire transmission mechanism, and drive the car lifting arm in the equipment up and down.
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After-sales Service: | Video Technical Support, Online Support, Remote Su |
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Warranty: | 1 Year |
Type: | Double Cylinder Hydraulic Lift |
Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes?
Hydraulic cylinders play a crucial role in enhancing the overall cost-effectiveness of industrial processes. They offer several advantages and contribute to increased productivity, improved efficiency, reduced maintenance costs, and enhanced operational performance. Here’s a detailed explanation of how hydraulic cylinders contribute to the cost-effectiveness of industrial processes:
1. High Power Density:
– Hydraulic cylinders provide a high power-to-weight ratio, allowing them to generate substantial force in a compact design. This power density enables the use of smaller and lighter equipment, reducing material and manufacturing costs, and increasing the efficiency of industrial processes.
2. Precise Force and Position Control:
– Hydraulic cylinders offer precise force and position control, allowing for accurate movement and positioning of machinery or workpieces. This level of control enhances process efficiency, reduces material waste, and improves overall product quality. Precise force control also minimizes the risk of equipment damage, further reducing maintenance and repair costs.
3. High Load Handling Capacity:
– Hydraulic cylinders are known for their ability to handle high loads. They can exert significant force, making them suitable for heavy-duty industrial applications. By efficiently handling heavy loads, hydraulic cylinders contribute to increased productivity and throughput, reducing the need for additional equipment and streamlining industrial processes.
4. Flexibility and Versatility:
– Hydraulic cylinders offer a high degree of flexibility and versatility in industrial processes. They can be easily integrated into various types of machinery and equipment, allowing for diverse applications. This adaptability reduces the need for specialized equipment, resulting in cost savings and increased operational efficiency.
5. Energy Efficiency:
– Hydraulic systems, including hydraulic cylinders, can be designed to operate with high energy efficiency. By utilizing efficient hydraulic circuit designs, advanced control systems, and energy recovery mechanisms, hydraulic cylinders minimize energy waste and reduce operational costs. Energy-efficient hydraulic systems also contribute to a more sustainable and environmentally friendly industrial operation.
6. Durability and Longevity:
– Hydraulic cylinders are built to withstand demanding industrial environments and heavy usage. They are constructed with robust materials and undergo stringent quality control measures to ensure durability and longevity. Their ability to withstand harsh conditions and repetitive motion reduces the need for frequent replacements, minimizing downtime and maintenance costs.
7. Reduced Maintenance Requirements:
– Hydraulic cylinders require relatively low maintenance compared to other types of actuators. Properly designed hydraulic systems with efficient filtration and contamination control mechanisms can prevent damage to the cylinders and extend their service life. Reduced maintenance requirements result in lower downtime, decreased labor costs, and improved cost-effectiveness of industrial processes.
8. System Integration and Automation:
– Hydraulic cylinders can be seamlessly integrated into automated industrial processes. By incorporating hydraulic cylinders into automated systems, tasks can be performed with precision and repeatability, reducing human error and optimizing efficiency. Automation also allows for continuous operation, increasing productivity and overall cost-effectiveness.
9. Cost-Effective Replacement:
– In situations where hydraulic cylinders require replacement or repair, the cost-effectiveness of the process is still maintained. Hydraulic cylinders are typically modular in design, allowing for easy replacement of individual components or complete units. This modularity reduces downtime and associated costs, as only the affected components need to be replaced, rather than the entire system.
In summary, hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes through their high power density, precise control capabilities, high load handling capacity, flexibility, energy efficiency, durability, reduced maintenance requirements, system integration, and cost-effective replacement options. Their ability to enhance productivity, efficiency, and operational performance while minimizing maintenance and downtime costs makes hydraulic cylinders a valuable component in various industrial applications.
What considerations are important when selecting hydraulic cylinders for mobile equipment?
To select hydraulic cylinders for mobile equipment, several important considerations need to be taken into account. Here are the key factors to consider:
- Load Capacity: Determine the maximum load or force that the hydraulic cylinder will need to support. This includes both the static load and any dynamic or shock loads that may be encountered during operation.
- Stroke Length: Consider the required stroke length, which is the distance the hydraulic cylinder can extend and retract. Ensure that the stroke length is sufficient for the specific application and range of motion needed.
- Operating Pressure: Determine the maximum operating pressure required for the hydraulic system. This will depend on the load and the specific application. Select a hydraulic cylinder with a pressure rating that exceeds the maximum operating pressure to ensure safety and durability.
- Mounting Style: Consider the available space and the mounting requirements of the mobile equipment. Hydraulic cylinders come in various mounting styles, such as flange, trunnion, clevis, and pivot, among others. Choose a mounting style that is compatible with the equipment and provides the necessary support and stability.
- Size and Weight: Take into account the physical dimensions and weight of the hydraulic cylinder. Ensure that it can fit within the available space and that the equipment can support its weight without compromising performance or safety.
- Speed and Precision: Evaluate the required speed and precision of the hydraulic cylinder’s movement. Different cylinder designs and configurations can affect the speed and accuracy of motion. Consider factors such as cylinder bore size, rod diameter, and the presence of cushioning or dampening features.
- Environmental Factors: Assess the operating environment of the mobile equipment. Consider factors such as temperature extremes, exposure to moisture, dust, and chemicals. Select hydraulic cylinders with appropriate seals and coatings that can withstand the environmental conditions and prevent corrosion or damage.
- Reliability and Maintenance: Consider the reliability and maintenance requirements of the hydraulic cylinders. Look for reputable manufacturers that provide high-quality products with a proven track record. Evaluate factors such as expected service life, availability of spare parts, and ease of maintenance.
- Cost: Finally, consider the cost of the hydraulic cylinders, including the initial purchase price, installation costs, and long-term maintenance expenses. While it is essential to find a cost-effective solution, prioritize quality and performance to ensure safe and efficient operation.
What are the common signs of wear or leakage that indicate hydraulic cylinder issues?
Hydraulic cylinders are critical components in hydraulic systems, and wear or leakage can lead to performance issues and potential system failures. It is important to be aware of the common signs that indicate hydraulic cylinder problems. Here’s a detailed explanation of the common signs of wear or leakage that indicate hydraulic cylinder issues:
1. Fluid Leakage:
– Fluid leakage is one of the most obvious signs of hydraulic cylinder problems. If you notice hydraulic fluid leaking from the cylinder, it indicates a seal failure or damage to the cylinder. Leaking fluid may be visible around the rod, piston, or cylinder body. It is important to address fluid leakage promptly as it can lead to a loss of system efficiency, contamination of the surrounding environment, and potential damage to other system components.
2. Reduced Performance:
– Wear or internal damage to the hydraulic cylinder can result in reduced performance. You may notice a decrease in the cylinder’s force output, slower operation, or difficulty in extending or retracting the cylinder. Reduced performance can be indicative of worn seals, damaged piston or rod, internal leakage, or contamination within the cylinder. Any noticeable decrease in the cylinder’s performance should be inspected and addressed to prevent further damage or system inefficiencies.
3. Abnormal Noise or Vibrations:
– Unusual noise or vibrations during the operation of a hydraulic cylinder can indicate internal wear or damage. Excessive noise, knocking sounds, or vibrations that are not typical for the system may suggest problems such as worn bearings, misalignment, or loose internal components. These signs should be investigated to identify the source of the issue and take appropriate corrective measures.
4. Excessive Heat:
– Overheating of the hydraulic cylinder is another sign of potential issues. If the cylinder feels excessively hot to the touch during normal operation, it may indicate problems such as internal leakage, fluid contamination, or inadequate lubrication. Excessive heat can lead to accelerated wear, reduced efficiency, and overall system malfunctions. Monitoring the temperature of the hydraulic cylinder is important to detect and address potential problems.
5. External Damage:
– Physical damage to the hydraulic cylinder, such as dents, scratches, or bent rods, can contribute to wear and leakage issues. External damage can compromise the integrity of the cylinder, leading to fluid leakage, misalignment, or inefficient operation. Regular inspection of the cylinder’s external condition is essential to identify any visible signs of damage and take appropriate actions.
6. Seal Failure:
– Hydraulic cylinder seals are critical components that prevent fluid leakage and maintain system integrity. Signs of seal failure include fluid leakage, reduced performance, and increased friction during cylinder operation. Damaged or worn seals should be replaced promptly to prevent further deterioration of the cylinder’s performance and potential damage to other system components.
7. Contamination:
– Contamination within the hydraulic cylinder can cause wear, damage to seals, and overall system inefficiencies. Signs of contamination include the presence of foreign particles, debris, or sludge in the hydraulic fluid or visible damage to seals and other internal components. Regular fluid analysis and maintenance practices should be implemented to prevent contamination and address any signs of contamination promptly.
8. Irregular Seal Wear:
– Hydraulic cylinder seals can wear over time due to friction, pressure, and operating conditions. Irregular seal wear patterns, such as uneven wear or excessive wear in specific areas, may indicate misalignment or improper installation. Monitoring the condition of the seals during regular maintenance can help identify potential issues and prevent premature seal failure.
It is important to address these common signs of wear or leakage promptly to prevent further damage, ensure the optimal performance of hydraulic cylinders, and maintain the overall efficiency and reliability of the hydraulic system. Regular inspection, maintenance, and timely repairs or replacements of damaged components are key to mitigating hydraulic cylinder issues and maximizing system longevity.
editor by CX 2023-12-16
China high quality Standard Tie-Rod Hydraulic Cylinder High-Quality Welding High Corrosion Resistance vacuum pump connector
Product Description
1.hydraulic cylinder can be used with hydraulic station.
2.Selection is as follows.
3.The front and rear cylinder heads of this series of hydraulic cylinders are made of carbon steel.
4.Strong structure.
5.The shaft is made of medium carbon steel S45C steel rod . The surface is hard-plated and polished to mirror luminosity . It has strong rigidity , wear resistance and corrosion resistance .
6.The inner wall of the hydraulic cylinder is made of twilight carbon steel pipe , and the induction type is made of twilight stainless steel cylinder tube.
7.The endpoint can choose to set the buffer device.
Specification
Bore | Φ20,Φ25,Φ32,Φ40,Φ50,Φ60,Φ70,Φ80,Φ90,Φ100 |
Tatal stroke | 40,50,60,80,90,100,100 |
Actuation oil | iso vg68 |
Maximum use pressure | 210kgf/cm |
operating temperature range | -10~+60°C |
How toorder
Bore | Φ20,Φ25,Φ30,Φ40,Φ50,Φ60,Φ70,Φ80,Φ90,Φ100 |
Stroke | 20-2000mm |
Rod type | female thread,male thread |
q’ty of rod | single end rod,double end rod |
Packaging & Delivery
About US
HangZhou you jia xin machinery equipment Co., Ltd was established in2006, it’s 1 of the leading hydraulic cylinder manufacturers in China, specializes in the production of hydraulic cylinders for various types of equipment, Our range of products includes both standard cylinders (double-acting and single acting), tie-rod cylinder, ultra- thin cylinder welded rod cylinders custom-made cylinders according to our customers’ requests. We are working with prestigious state-owned companies zijin Mining and recognized in cylinder industry widely for high service that we provide.
The company currently employs 135 staffs, among whom, 8 persons are R & D and engineering technical personnel, obtain 35 patents established”yozece” brand. At present, the factory has established 3 production bases, covers an area of 12 thousand m2. In 2571 annual sales revenue over 100 million Yuan.
Pre-sale: Our engineering team combines decades of experience with computer-aided technology. No matter your application, design challenge or geographic location, our engineers can work with you to develop the right custom hydraulics solutions.
During the manufacturing, we have semi-automated and fully automated equipment for manufacturing 1 piece to production quantities. What’s more Our proprietary and custom developed ERP system drives expedient quotes and efficiently synchronizes manufacturing process scheduling. This tool provides our customers with short lead times while maintaining on-time delivery.
After-sale: All the hydraulic cylinder we produced include a 3-year limited warranty service. And provide professional technology support and consult lifetime.
Any question or requirement about hydraulic cylinders CHINAMFG is here to serve you.
FAQ
- Do you accept OEM manufacturing?
Yes! We do accept OEM manufacturing. so we can provide the best price as well as the first class service.
- Could we get small quantity samples?
Yes! We understand the quality test is important and we are glad to make the sample for you. The MOQ could be 1pcs.
- Can you provide free sample? How long can we expect to get the sample?
Sample can be free of charge if deposit for future order received. samples need 5-10days if need custom make . standard can be ship out in 2 days.
- How long is the production time?
Normally about 30 days.
- What is the warranty?
1year against B/L date.
Certification: | ISO9001 |
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Pressure: | Low Pressure |
Work Temperature: | High Temperature |
Acting Way: | Double Acting |
Working Method: | Straight Trip |
Adjusted Form: | Regulated Type |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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How do manufacturers ensure the durability and reliability of hydraulic cylinders?
Manufacturers employ various strategies and techniques to ensure the durability and reliability of hydraulic cylinders. These measures are crucial as hydraulic cylinders are often subjected to demanding operating conditions and heavy loads. To ensure their longevity and dependable performance, manufacturers focus on the following aspects:
1. High-Quality Materials:
– Manufacturers use high-quality materials in the construction of hydraulic cylinders. Components such as cylinder barrels, piston rods, seals, and bearings are made from materials that possess excellent strength, corrosion resistance, and wear resistance properties. Common materials used include high-grade steel alloys, chrome-plated rods, and specialized coatings. The selection of appropriate materials ensures that hydraulic cylinders can withstand the stresses, pressures, and environmental conditions they encounter during operation.
2. Robust Design:
– Hydraulic cylinders are designed to withstand high loads and harsh operating conditions. Manufacturers use computer-aided design (CAD) software and finite element analysis (FEA) techniques to optimize the cylinder’s structural integrity and performance. The design includes factors such as proper wall thickness, reinforcement in critical areas, and appropriate sizing of components. Robust design practices ensure that hydraulic cylinders can withstand the forces and stresses they encounter, preventing premature failure and ensuring durability.
3. Quality Manufacturing Processes:
– Manufacturers follow stringent quality control measures during the manufacturing processes of hydraulic cylinders. These processes include precision machining, welding, heat treatment, and surface finishing. Skilled technicians and advanced machinery are employed to ensure dimensional accuracy, proper fitment of components, and overall quality. By adhering to strict manufacturing processes and quality standards, manufacturers can produce hydraulic cylinders with consistent performance and reliability.
4. Sealing Technology:
– The sealing system of hydraulic cylinders is critical for their durability and reliability. Manufacturers utilize advanced sealing technologies such as lip seals, O-rings, and composite seals to prevent fluid leakage and ingress of contaminants. Properly designed and high-quality seals ensure that hydraulic cylinders can maintain their performance over extended periods. Seals are tested for their compatibility with the hydraulic fluid, pressure resistance, and resilience to environmental factors such as temperature and humidity.
5. Performance Testing:
– Manufacturers subject hydraulic cylinders to rigorous performance testing to validate their durability and reliability. These tests simulate real-world operating conditions and evaluate factors such as load capacity, pressure resistance, fatigue life, and leakage. Performance testing helps identify any design flaws or weaknesses in the hydraulic cylinder and allows manufacturers to make necessary improvements. By conducting thorough performance testing, manufacturers can ensure that hydraulic cylinders meet or exceed the required performance standards.
6. Compliance with Industry Standards:
– Manufacturers adhere to industry standards and regulations to ensure the durability and reliability of hydraulic cylinders. These standards, such as ISO 6020/6022 and NFPA T3.6.7, provide guidelines for design, manufacturing, and performance requirements. By following these standards, manufacturers ensure that hydraulic cylinders are designed and built to meet specific quality and safety criteria. Compliance with industry standards helps establish a baseline for durability and reliability and instills confidence in the performance of hydraulic cylinders.
7. Regular Maintenance and Service:
– Manufacturers provide recommendations for regular maintenance and service of hydraulic cylinders. This includes guidelines for lubrication, inspection of components, and replacement of wear parts such as seals and bearings. Following the manufacturer’s maintenance guidelines helps ensure the long-term durability and reliability of hydraulic cylinders. Regular maintenance also allows for the early detection of potential issues, preventing major failures and extending the service life of the hydraulic cylinders.
8. Customer Support and Warranty:
– Manufacturers provide customer support and warranty services to address any issues that arise with hydraulic cylinders. They offer technical assistance, troubleshooting guidance, and replacement of defective components. The warranty ensures that customers receive reliable and durable hydraulic cylinders and provides recourse in case of any manufacturing defects or premature failures. Strong customer support and warranty policies reflect the manufacturer’s commitment to the durability and reliability of their products.
In summary, manufacturers ensure the durability and reliability of hydraulic cylinders through the use of high-quality materials, robust design practices, stringent manufacturing processes, advanced sealing technology, thorough performance testing, compliance with industry standards, regular maintenance guidelines, and customer support with warranty services. By focusing on these aspects, manufacturers can produce hydraulic cylinders that can withstand demanding conditions, provide long service life, and deliver reliable performance in various applications.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
What safety precautions should be followed when working with hydraulic cylinders?
Working with hydraulic cylinders requires strict adherence to safety precautions to prevent accidents, injuries, and damage to equipment or property. Hydraulic systems operate under high pressures and involve moving parts, which can pose serious hazards if not handled properly. Here’s a detailed explanation of the safety precautions that should be followed when working with hydraulic cylinders:
1. Training and Knowledge:
– Ensure that personnel working with hydraulic cylinders have received adequate training and possess a thorough understanding of hydraulic system operation, maintenance, and safety protocols. Proper training should cover topics such as hydraulic principles, pressure ratings, safe work practices, and emergency procedures. Only trained and authorized personnel should be allowed to handle hydraulic cylinders.
2. Wear Personal Protective Equipment (PPE):
– Always wear appropriate personal protective equipment when working with hydraulic cylinders. This may include safety glasses, gloves, protective clothing, and steel-toed boots. PPE helps protect against potential hazards, such as hydraulic fluid leaks, flying debris, or accidental contact with moving parts.
3. Hydraulic System Inspection:
– Before working with hydraulic cylinders, inspect the entire hydraulic system for any signs of damage, leaks, or loose connections. Check hydraulic hoses, fittings, valves, and cylinders for integrity and secure fastening. If any issues are detected, the system should be repaired or serviced before operation.
4. Relieve Pressure:
– Before performing any maintenance or disassembly on a hydraulic cylinder, it is crucial to relieve the pressure in the system. Follow the manufacturer’s instructions to properly release pressure and ensure that the hydraulic cylinder is depressurized before starting any work. Failure to do so can result in sudden and uncontrolled movement of the cylinder or hydraulic lines, leading to serious injuries.
5. Lockout/Tagout Procedures:
– Implement lockout/tagout procedures to prevent accidental energization of the hydraulic system while maintenance or repair work is being conducted. Lockout/tagout involves isolating the energy source, such as shutting off the hydraulic pump and locking or tagging the controls to prevent unauthorized operation. This procedure ensures that the hydraulic cylinder remains in a safe, non-operational state during maintenance activities.
6. Use Proper Lifting Techniques:
– When working with heavy hydraulic cylinders or components, use proper lifting techniques and equipment to avoid strain or injury. Hydraulic cylinders can be heavy and awkward to handle, so ensure that lifting equipment, such as cranes or hoists, is properly rated and used correctly. Follow safe lifting practices, including securing the load and maintaining a stable lifting posture.
7. Hydraulic Fluid Handling:
– Handle hydraulic fluid with care and follow proper procedures for fluid filling, transfer, and disposal. Avoid contact with the skin or eyes, as hydraulic fluid may be hazardous. Use appropriate containers and equipment to prevent spills or leaks. If any hydraulic fluid comes into contact with the skin or eyes, rinse thoroughly with water and seek medical attention if necessary.
8. Regular Maintenance:
– Perform regular maintenance and inspections on hydraulic cylinders to ensure their safe and reliable operation. This includes checking for leaks, inspecting seals, monitoring fluid levels, and conducting periodic servicing as recommended by the manufacturer. Proper maintenance helps prevent unexpected failures and ensures the continued safe use of hydraulic cylinders.
9. Follow Manufacturer Guidelines:
– Always follow the manufacturer’s guidelines, instructions, and recommendations for the specific hydraulic cylinders and equipment being used. Manufacturers provide important safety information, maintenance schedules, and operational guidelines that should be strictly adhered to for safe and optimal performance.
10. Emergency Preparedness:
– Be prepared for potential emergencies by having appropriate safety equipment, such as fire extinguishers, first aid kits, and emergency eyewash stations, readily available. Establish clear communication channels and emergency response procedures to promptly address any accidents, leaks, or injuries that may occur during hydraulic cylinder operations.
By following these safety precautions, individuals working with hydraulic cylinders can minimize the risk of accidents, injuries, and property damage. It is essential to prioritize safety, maintain awareness of potential hazards, and ensure compliance with relevant safety regulations and industry standards.
editor by CX 2023-12-14